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Harley Davidson Touring 2012 Workshop Service Repair Manual

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This workshop service repair manual provides comprehensive coverage for the 2012 Touring platform, encompassing models such as the FLHR Road King, FLHTC Electra Glide Classic, FLHX Street Glide, and FLTRX...
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Art.-Nr: 63985
Harley Davidson Touring 2012 Workshop Service Repair ManualHarley Davidson Touring 2012 Workshop Service Repair ManualHarley Davidson Touring 2012 Workshop Service Repair ManualHarley Davidson Touring 2012 Workshop Service Repair Manual
This workshop service repair manual provides comprehensive coverage for the 2012 Touring platform, encompassing models such as the FLHR Road King, FLHTC Electra Glide Classic, FLHX Street Glide, and FLTRX Road Glide Custom, among others. Engineered for reliability and performance, these motorcycles are built for long-distance riding, featuring the iconic V-twin engine, typically the Twin Cam 103 with its 1690cc displacement and Electronic Sequential Port Fuel Injection. The Touring line is distinguished by its comfortable ergonomics, substantial fairings, and integrated storage, making it ideal for both daily commuting and extensive travel. This manual serves as an indispensable resource for owners and technicians, detailing all aspects of maintenance, repair, and diagnostics. It includes step-by-step instructions for engine, drivetrain, chassis, and electrical systems, covering everything from routine scheduled maintenance and fluid changes to complete engine disassembly and reassembly. With hundreds of pages of factory-level technical detail, including detailed diagrams, hundreds of photos, and comprehensive wiring schematics, this English-language manual ensures proper upkeep and efficient troubleshooting, enabling users to maintain their Touring motorcycles to the highest standards.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring
Year:
2012
Codes
Platform Code:
2012 Harley-Davidson Touring Platform
👋 Introduction
Market Position
Target Audience:
Harley-Davidson Touring owners, independent repair shops, motorcycle enthusiasts seeking detailed maintenance and repair information.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-authorized repair information, eliminating the need for expensive dealership service for many common and complex tasks. Offers significant cost savings compared to dealership labor rates.
Key Features
Instructional Aids:
Hundreds of photos and illustrations, detailed diagrams, step-by-step instructions, notes, cautions, and warnings.
Navigational Aids:
Numbered table of contents for quick information retrieval, bold figure numbers for easy illustration matching.
Accessibility:
Designed for both the 'do-it-yourselfer' and experienced mechanics, offering a broad range of technical expertise.
📋 Manual Details
Coverage Areas
Covered Models:
FLHR Road King, FLHRC Road King Classic, FLHTC Electra Glide Classic, FLHTCU Ultra Classic Electra Glide, FLHTK Electra Glide Ultra Limited, FLHX Street Glide, FLTRX Road Glide Custom, FLTRU Road Glide Ultra
All Styles Covered:
Yes, the manual explicitly states 'ALL STYLES COVERED' for the 2012 Harley-Davidson Touring lineup.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but indicative of a comprehensive factory manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant download after payment.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine, Fuel System, Cooling System (if applicable to specific models), Lubrication System
Drivetrain Systems:
Clutch, Drive, Transmission, Final Drive
Chassis Systems:
Chassis, Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagram
Bodywork:
Includes procedures for fairing removal/installation, saddlebags, and other body panels.
Fuel System Components:
Fuel tank, fuel pump, injectors, throttle body, fuel lines, and diagnostic procedures for fuel system issues.
Final Drive Type:
Belt drive system, with maintenance and inspection procedures included.
Wheel Bearings:
Procedures for wheel bearing inspection, lubrication, and replacement.
Procedures Included
Maintenance Procedures:
General maintenance, scheduled maintenance, fluid checks and changes, filter replacements
Repair Procedures:
Complete disassembly and reassembly of all major components, detailed step-by-step instructions
Diagnostic Procedures:
Troubleshooting guides for common issues, electrical system diagnostics
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, rebuilding, and reassembly, including torque specifications for critical fasteners.
Engine Mounting:
Detailed procedures for engine removal and installation, including necessary support and alignment steps.
Suspension Adjustment:
Procedures for front and rear suspension adjustments, maintenance, and component replacement.
Technical Depth
Depth Of Coverage:
Factory-level technical detail, suitable for both DIY enthusiasts and professional mechanics. Covers complete disassembly, repair, and reassembly.
Diagnostic Tools:
While not explicitly listing diagnostic tool part numbers, the manual's detailed electrical diagnostics and troubleshooting sections imply the use of standard motorcycle diagnostic procedures and potentially Harley-Davidson specific diagnostic tools (e.g., DynaLink).
Electrical Diagrams:
Comprehensive wiring diagrams are provided, crucial for diagnosing and repairing any electrical faults or modifications.
Torque Specifications:
Extensive torque specifications for all critical fasteners throughout the motorcycle, essential for proper assembly and safety.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution PDF, suitable for professional printing and viewing on various devices.
Searchable:
PDF format allows for text searching, enabling quick location of specific information.
Print Quality
Printability:
Printable without restriction, allowing users to print entire manual or specific pages.
Binding Type
Binding:
Digital download (PDF), user to print and bind as desired (e.g., spiral bound, ring binder).
Paper Type
Paper Type:
N/A (digital product)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 103 (likely, standard on most 2012 Touring models)
Performance
Engine Displacement:
Approximately 1690cc (103 cubic inches) - Varies slightly by specific model variant, check manual for precise figures.
Engine Configuration:
Air-cooled, 45-degree V-twin
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) - Harley-Davidson's proprietary fuel injection system.
Throttle Body Size:
Typically 50mm throttle body for Twin Cam 103 engines.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive manual transmission
Optional
Transmission Features:
Smooth shifting, overdrive gear for highway cruising.
Features
Clutch Type:
Hydraulic clutch actuation for smooth operation.
📐 Dimensions
Exterior
Vehicle Platform:
Harley-Davidson Touring Platform (known for its large fairings, saddlebags, and comfortable rider ergonomics)
Weights
Dry Weight:
Varies by model, generally in the range of 750-850 lbs (340-385 kg).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear), likely with ABS as an option or standard on certain models (check manual for specifics).
Passive Features
Frame Construction:
Steel frame construction providing rigidity and stability.
💡 Technology Features
Infotainment
Audio System:
Many 2012 Touring models feature integrated audio systems with AM/FM radio and MP3/iPod compatibility. The manual will cover diagnostics and repair of these systems.
Display Type:
Information displays typically include analog gauges for speedometer and tachometer, with LCD screens for odometer, trip meters, and diagnostic information.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) may be present on certain models, detailed diagnostic and service procedures will be included.
Connectivity
Cruise Control:
Electronic cruise control is a common feature on 2012 Touring models, with troubleshooting information provided in the manual.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
The manual will detail specific mileage or time-based intervals for services such as oil changes, filter replacements, spark plug checks, brake fluid flushes, and belt inspections. Typically, initial service at ~1000 miles, with subsequent services at ~5000-10000 mile intervals depending on the component.
Transmission Fluid Change:
Specific intervals for transmission fluid change will be detailed, typically correlating with engine oil change intervals.
Fluid Specifications
Engine Oil Type:
The manual will specify Harley-Davidson proprietary engine oil grades and viscosity (e.g., Harley-Davidson V-Twin 20W-50) and capacities for engine, transmission, and primary drive.
Brake Fluid Type:
DOT 4 brake fluid (standard for most Harley-Davidson models of this era).
Known Issues
Common Wear Items:
Tires, brake pads, drive belt, clutch plates, and suspension components are common wear items that require periodic inspection and replacement as detailed in the manual.
Timing Chain Tensioner:
While specific to earlier models, the manual will provide guidance on checking and maintaining the timing chain tensioner system common to Twin Cam engines, though the 2012 models typically had updated hydraulic tensioners.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and touring capabilities.
Model Evolution
Touring Lineage:
The Touring line represents Harley-Davidson's flagship cruiser segment, evolving over decades to incorporate advanced technology and comfort features while retaining classic styling.
Twin Cam Engine:
The 2012 models utilize the highly regarded Twin Cam engine platform, which replaced the Evolution engine, offering improved performance and reliability.
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