Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson enthusiasts, customizers, riders performing their own maintenance and repairs
Key Competitors:
Indian Scout, Triumph Bonneville, Yamaha Bolt
Model Distinction:
105th Anniversary Edition signifies a special celebratory model year with unique styling cues and badging.
Manual Value Proposition:
Provides detailed, actionable information for comprehensive DIY maintenance and repair, saving owners significant costs and ensuring proper upkeep.
Primary Coverage:
Service, Maintenance, and Repair
Included Sections:
Engine, Transmission, Chassis, Electrical System, Bodywork, Troubleshooting, Specifications
Total Pages:
N/A (Comprehensive Digital Manual)
Engine Mechanical:
Cylinder heads, cylinders, pistons, crankshaft, camshafts, valve train, oil pump, lubrication system
Fuel System:
Carburetor (CV Type), fuel tank, fuel lines, fuel filter, intake manifold
Ignition System:
Ignition module, spark plugs, ignition coils, wiring
Exhaust System:
Exhaust pipes, mufflers, mounting hardware
Transmission Drivetrain:
Clutch, primary drive, gearbox (5-speed), final drive belt, rear sprocket
Brake System:
Front caliper, rear caliper, brake discs, master cylinders, brake lines, brake fluid
Suspension:
Front forks (telescopic), rear shock absorbers, mounting points
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, instruments, horn, ignition switch, wiring diagrams
Chassis Frame:
Frame inspection, steering head bearings, swingarm, wheel bearings
Bodywork Trim:
Fuel tank, fenders, seat, handlebars, controls, mirrors, side covers
Maintenance:
Oil changes, filter replacements, spark plug replacement, chain/belt adjustment and lubrication, brake inspection and fluid flush, tire pressure checks
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues
Repair:
Engine disassembly and reassembly, transmission overhaul, brake caliper service, fork seal replacement, electrical component replacement
Adjustment:
Clutch, throttle, brake levers, steering head bearings
Specifications Torque:
Torque values for all critical fasteners
Depth:
Comprehensive: From basic rider maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and wiring diagrams.
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
1200 cc (73.3 cubic inches)
Bore X Stroke:
3.496 in x 3.811 in (88.8 mm x 96.8 mm)
Horsepower:
Approximately 60-65 HP (Estimate based on model year, actual may vary)
Torque:
Approximately 70-75 lb-ft @ 3500 RPM (Estimate based on model year)
Fuel Delivery:
Keihin CV 40mm Carburetor
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Oil Type:
Harley-Davidson 20W-50 Synthetic Motorcycle Oil (or equivalent API CI-4 specification)
Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
Instrumentation:
Analog speedometer with integrated tachometer, odometer, trip meter, fuel gauge, and indicator lamps.
Audio System:
Not typically equipped with a factory audio system on this model/trim. Aftermarket options are common.
ABS:
ABS not standard or commonly available on this model year. Check VIN for specific options.
Bluetooth:
Not available from factory. Aftermarket integration is possible.
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Oil Change Interval:
Every 2,500 miles (4,000 km) or 6 months, whichever comes first
Brake Fluid:
DOT 5.1 Silicone-based brake fluid (Check manual for exact specification for master cylinder)
Primary Chaincase Fluid:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or SAE 50 motorcycle oil
Transmission Fluid:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or SAE 50 motorcycle oil
Common Wear Items:
Clutch wear, rear brake pads, wheel bearings, primary chain tensioner, battery life.
Potential Electrical Issues:
Loose connections, stator failure, regulator/rectifier issues (more common on earlier models but can occur).
Carburetor Tuning:
CV carburetor may require periodic adjustments for optimal performance depending on altitude and modifications.
Founding:
Founded in 1903, Milwaukee, Wisconsin, USA
Legacy:
Iconic American motorcycle manufacturer known for its V-twin engines and cruiser styling.
Sportster Lineage:
The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running model families.
Xl 1200C Development:
The 'C' designation denotes the Custom model, which typically features more chrome, custom styling, and often larger wheels and tires than base models.
Manufacturing Location:
Milwaukee, Wisconsin, USA
105Th Anniversary Significance:
Commemorates 105 years of Harley-Davidson production, often featuring special paint schemes, badging, and anniversary logos.
