Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners and independent service technicians
Comparable Models:
Other Harley-Davidson Softail models, select V-Twin cruisers from other manufacturers
Vehicle Style:
Classic retro styling with modern V-Twin technology
Manual Benefit:
Empowers owners to perform maintenance and repairs, saving costs and ensuring proper upkeep
Primary Coverage:
Service, Repair, Troubleshooting, Maintenance
Estimated Pages:
Approx. 400-600 (typical for comprehensive service manuals)
Type:
Service and Repair Manual
Powertrain:
Engine, Transmission, Clutch, Final Drive
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Brakes
Electrical:
Ignition, Lighting, Gauges, Battery, Charging System, Starting System, EFI System Components
Body And Trim:
Fenders, Fuel Tank, Seat, Handlebars, Controls, Fairings/Windshields (if equipped), Chrome Accents
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Chain/Belt Adjustment, Lubrication Points
Engine Repair:
Top End Rebuild (Cylinders, Pistons, Heads), Camshafts, Lifters, Valves, Oil Pump Service
Transmission Repair:
Gearbox Disassembly/Reassembly, Clutch Adjustment/Replacement, Primary Drive Service
Electrical Diagnostics:
Wiring Diagrams, Component Testing, Fault Code Diagnosis (where applicable)
Brake Service:
Brake Pad Replacement, Fluid Bleeding, Caliper Service
Suspension Service:
Fork Seal Replacement, Shock Absorber Service
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostics:
Detailed troubleshooting guides, symptom analysis, diagnostic flowcharts
Wiring Diagrams:
Complete, component-level electrical schematics
Engine Type:
Air-cooled, Twin Cam 96B V-Twin
Displacement:
96 cu in (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Torque:
Approx. 92.6 ft-lbs @ 3,000 RPM (subject to variation)
Induction:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
Safety Certifications:
N/A (Motorcycle safety is regulated differently than automobiles)
Braking System:
Hydraulic disc brakes, front and rear
Lighting:
Halogen headlight, LED tail/stop lights, amber incandescent turn signals
Frame Construction:
Steel, Softail design with hidden rear suspension
Audio System:
Optional: Harley-Davidson Premium Sound System with CB/Intercom and Passenger Amenities (details may vary by specific build)
Gauges:
Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure indicator
Cruise Control:
Standard on FLSTC models
Diagnostic Ports:
Diagnostic connector for service tools (e.g., Harley-Davidson Digital Technician)
Engine Oil Change:
Every 5,000 miles or annually, whichever comes first
Primary Chain Tensioner Inspection:
Inspect every 10,000 miles (crucial for Twin Cam models)
Spark Plug Replacement:
Every 10,000 miles
Engine Oil:
Harley-Davidson SYN3 Synthetic (or equivalent SAE 20W-50 motorcycle oil)
Primary Chain Lubricant:
Harley-Davidson primary chain case lubricant (or equivalent SAE 80W-90 gear oil)
Transmission Fluid:
Harley-Davidson transmission fluid (or equivalent SAE 85W-140 gear oil)
Primary Chain Tensioner:
Hydraulic tensioner can wear prematurely, leading to noise and potential chain failure. Early models are more susceptible; manual covers inspection and replacement.
Cam Chain Tensioners:
Similar to the primary chain tensioner, the cam chain tensioners are a known wear item on Twin Cam engines. Manual provides diagnostic procedures.
Fuel Pump Regulator:
Early models could experience issues with the internal fuel pressure regulator. Manual will detail troubleshooting steps.
Brand Origin:
Founded in Milwaukee, Wisconsin, USA in 1903
Softail Lineage:
The Softail platform, introduced in 1984, mimics the look of a hardtail frame with its hidden rear shock absorbers.
Heritage Softail Introduction:
The Heritage Softail Classic (FLSTC) embodies classic styling cues from the 1940s and 1950s, featuring large fenders, wire-spoke wheels, and often a windshield.
Assembly Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA
