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HD ROCKER C 1584 FXCWC BIKE Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Rocker C Model Code: FXCWC Year: Not specified, but implied to be within the production run of the FXCWC model. Codes Engine Code:...
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HD ROCKER C 1584 FXCWC BIKE Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Rocker C
Model Code:
FXCWC
Year:
Not specified, but implied to be within the production run of the FXCWC model.
Codes
Engine Code:
Not explicitly provided, but associated with the 1584cc V-Twin engine family.
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle Segment, known for its custom styling and comfortable riding position.
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance, repairs, or customizations on their Rocker C.
Competitive Analysis
Competitors:
Other cruiser motorcycles from brands like Indian, Victory (now defunct but relevant to its era), and custom builders.
Key Features
Design Philosophy:
Combines classic Harley-Davidson styling with modern engineering and a focus on rideability and customization.
Model Distinction:
The 'C' designation typically signifies a model with enhanced styling and often custom components, with the Rocker C being a prime example of this approach.
📋 Manual Details
Coverage Areas
Engine:
1584 cc V-Twin Cam, Air-Cooled, OHV, 2-Valve per cylinder
Powertrain:
Clutch, Transmission (details not specified but implied)
Chassis:
Frame, Suspension, Steering, Wheels, Tires, Brakes, Fenders
Electrical:
Wiring diagrams, ignition, lighting, starting, charging systems (implied)
Bodywork:
Fenders, fuel tank, seat, handlebars (implied)
Page Count
Page Count:
Not specified in the product information. Typically workshop manuals are extensive, often several hundred pages.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
Assumed English, as is standard for most Harley-Davidson manuals.
Format
Format:
Likely a digital format such as PDF, given common sales practices. Could also be a printed version.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of engine components (pistons, cylinders, valves, camshafts, crankshaft, oil pump, etc.)
Fuel System:
Carburetor (if applicable for the specific year) or Fuel Injection (EFI) system diagnosis, maintenance, and repair.
Ignition System:
Spark plugs, ignition coils, electronic control modules (ECM), sensors related to ignition timing and performance.
Exhaust System:
Inspection, repair, and replacement of exhaust pipes, mufflers, and heat shields.
Clutch System:
Hydraulic or cable clutch operation, adjustment, and replacement of clutch plates and components.
Transmission And Drivetrain:
Gearbox components, shifting mechanisms, primary drive, final drive (belt drive for this model), maintenance, and repair.
Braking System:
Front and rear brake systems (likely hydraulic discs), brake fluid, calipers, master cylinders, hoses, pads, rotors, and bleeding procedures.
Suspension System:
Front forks (likely telescopic), rear shock absorbers, and related components. Adjustment, maintenance, and replacement.
Steering System:
Handlebars, risers, steering head bearings, fork assembly, and alignment.
Wheels And Tires:
Tire pressure, wear inspection, tire replacement, wheel bearing maintenance, and rim specifications.
Electrical System Components:
Battery, starter motor, alternator/generator, regulator/rectifier, lighting circuits, switches, and fuses.
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, indicator lights, and diagnostic indicators.
Body And Frame:
Fender mounting and repair, fuel tank removal and installation, seat mounting, frame inspection.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, lubrication points, chain/belt adjustment (belt drive), brake checks, tire checks.
Troubleshooting:
Diagnostic procedures for common problems and fault codes, guided repair steps.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major components and systems.
Component Replacement:
Detailed instructions for replacing wear items and faulty components (e.g., brake pads, spark plugs, bearings, seals).
Torque Specifications:
Precise torque values for all fasteners during assembly and disassembly.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth Level:
Comprehensive: Covers routine maintenance, adjustments, troubleshooting, component-level repair, and full engine/transmission rebuilds.
📊 Manual Specifications
File Format
File Format Details:
Likely PDF. Should ideally be searchable, printable, and have hyperlinked table of contents for ease of navigation.
Print Quality
Print Quality:
If printed, expected to be high-resolution for clear diagrams and text. If digital, clarity of images and text is paramount.
Binding Type
Binding Type:
If printed, typically a coil-bound or comb-bound format for lay-flat usability in a workshop environment.
Paper Type
Paper Type:
If printed, durable, heavyweight paper stock to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Displacement:
1584 cc (96 cubic inches)
Configuration:
4-stroke, 2-cylinder, V-Twin
Cooling System:
Air-cooled
Valvetrain:
2-valve Overhead Valve (OHV) with Camshaft (likely camshaft in block or camshaft-in-head design, typical Harley)
Performance
Horsepower:
Typically in the 70-80 HP range, depending on specific year and tuning. Exact figures not provided.
Torque:
Around 90-100 lb-ft of torque. Exact figures not provided.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) for most models within the Twin Cam era, though earlier models might have had carburetors. Manual will specify for applicable year.
Fuel Type:
Unleaded gasoline, octane rating as per Harley-Davidson specifications (typically 91+ octane).
🔧 Transmission
Standard
Type:
6-speed constant mesh, left-foot shift.
Features
Clutch Type:
Hydraulic, multi-plate wet clutch.
Final Drive:
Belt drive.
📐 Dimensions
Exterior
Wheelbase:
Approx. 66.7 inches (1694 mm).
Seat Height:
Approx. 26.0 inches (660 mm) laden.
Weights
Dry Weight:
Approx. 650 lbs (295 kg).
Gross Vehicle Weight Rating:
Not explicitly provided, but significantly higher than dry weight to account for rider, passenger, and cargo.
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycle safety is not typically rated by standardized crash tests like automobiles. Focus is on rider safety aids and component integrity.
Active Features
Braking System Description:
Dual-action, four-piston front caliper and a two-piston rear caliper acting on floating brake rotors. ABS was an option on some models/years.
Passive Features
Frame Construction:
Steel frame designed for stability and handling.
Lighting:
Halogen headlight, LED taillight, and incandescent turn signals (typical for era).
💡 Technology Features
Infotainment
Infotainment System:
Base models typically do not feature integrated infotainment systems like modern motorcycles. Audio systems were usually aftermarket additions.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature, not standard on all models/years. The manual will cover its components if equipped.
Connectivity
Diagnostic Port:
Diagnostic port for electronic troubleshooting and data retrieval using Harley-Davidson proprietary diagnostic tools (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 2,500 to 5,000 miles (4,000 to 8,000 km) or annually, whichever comes first, depending on oil type and usage.
Primary Chain Tensioner:
Inspection at 1,000 miles (1,600 km), then every 10,000 miles (16,000 km). Replacement recommended if it shows wear.
Spark Plugs:
Replacement typically at 15,000 to 20,000 miles (24,000 to 32,000 km) or as per manual recommendation.
Belt Drive Tension:
Check and adjust belt tension at 1,000 miles (1,600 km) and then every 10,000 miles (16,000 km).
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (20W50 Full Synthetic) or equivalent API CI-4/SL or higher rated motorcycle oil. Capacity approx. 4 US quarts (3.8 Liters) with filter change.
Transmission Oil:
Harley-Davidson Transmission Lubricant (75W140) or equivalent API GL-5 rated gear oil. Capacity approx. 1 US quart (0.95 Liters).
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant (Formula+ or equivalent) or SAE 50 motorcycle oil. Capacity approx. 1 US quart (0.95 Liters).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Primary Chain Tensioner Wear:
The automatic primary chain tensioner on early Twin Cam engines can wear out, leading to noise and potential clutch slippage. Upgraded hydraulic tensioners are available.
Cam Chain Tensioners:
Similar to the primary tensioner, the cam chain tensioners can also wear, especially on earlier Twin Cam models. This manual will likely detail inspection and replacement.
Oil Leaks:
Common across many motorcycles, potential leak points include the rocker box gaskets, pushrod tube seals, and crankcase seals. Manual will guide on repair.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a rich heritage dating back to 1903, renowned for its iconic V-twin engines and cruiser motorcycle designs.
Model Evolution
Platform:
The FXCWC Rocker C is part of the Harley-Davidson Softail family, characterized by its hidden rear suspension, mimicking a rigid frame.
Introduction Year:
The Rocker C was introduced for the 2008 model year.
Engine Generation:
Features the Twin Cam 96 (1584cc) engine, a significant evolution from previous Harley engines, offering improved performance and reliability.
Production
Production Period:
Production spanned from 2008 to 2011.
Manufacturing Location:
Manufactured in the United States by Harley-Davidson Motor Company.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the Rocker C model are not widely publicized, but it was generally well-received for its unique styling and performance within the cruiser segment.
Ratings
Owner Satisfaction:
Harley-Davidson generally receives high owner satisfaction for its brand loyalty and riding experience, though specific model satisfaction can vary.
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