Model Variants:
FLHR Road King, FLHTCU Ultra Classic® Electra Glide®, FLHTCU Ultra Classic® Electra Glide® with sidecar, FLHTCU Ultra Classic® Electra Glide® Shrine, FLTR Road Glide®, FLHT Electra Glide®, FLHTC Electra Glide® Classic, FLHX Street Glide™, FLHR Road King® Shrine, FLHRC Road King® Classic
Production Years:
2007-2010
Engine Code:
1584 cc, 4-cycle, Air-Cooled, V-Type (Twin Cam 96™)
Target Audience:
Professional mechanics and individual owners seeking to perform repairs and maintenance on their Harley-Davidson Touring motorcycles.
Value Proposition:
Offers a cost-effective alternative to dealership service, providing the same level of detail and technical information used by certified technicians. Enables significant cost savings for owners.
Benefits Of Digital Format:
Instant download, saving storage space on hard drives, eliminates risk of disc damage, accessible on multiple devices with PDF reader.
Document Quality:
The manual is presented as a high-definition, well-structured document, designed for clarity and ease of use by both novice and expert mechanics.
Content Organization:
Chapters are logically ordered and cross-referenced, facilitating efficient navigation and repair process. Includes a detailed index for quick access to specific topics.
Manual Types Included:
Workshop Service Repair Manual, Electrical Diagnostic Manual, Parts Catalog, Owner's Manual
Total Pages:
More than 1600 pages
Classification:
Comprehensive Workshop Service and Repair Manual, including supplementary Electrical Diagnostic Manual, Parts Catalog, and Owner's Manual.
Compatibility:
Compatible with ALL Windows versions and ALL Mac versions.
Powertrain:
Engine (General, Cylinder/Piston, Crankcase, Fuel System, Exhaust System, Intake), Clutch, Transmission, Drivebelt
Chassis And Suspension:
Wheel, Brake, Suspension, Frame, Chassis
Electrical And Body:
Electrical, Electrical Equipment, Wiring Harness, Wiring Diagram, Body and Accessories, Saddlebag
Frame And Bodywork:
Frame inspection, repair, and alignment; fairing removal and installation; saddlebag mounting and hardware; body panel replacement and care.
Diagnostic And Repair:
General Information, Maintenance, Troubleshooting, Repair Procedures for all covered systems
Engine Overhaul:
Detailed instructions for engine disassembly, inspection, repair, and reassembly, including cylinder head removal, piston replacement, crankshaft service, and camshaft timing.
Transmission Service:
Procedures for transmission disassembly, gear inspection, bearing replacement, shift drum and pawl service, and reassembly.
Electrical Diagnostics:
Extensive coverage of electrical systems, including troubleshooting of ignition, charging system, lighting, fuel injection, and accessories. Detailed wiring diagrams are provided.
Wheel And Tire Service:
Wheel bearing replacement, tire mounting and balancing, spoke adjustment (if applicable), and wheel alignment procedures.
Brake System Overhaul:
Brake caliper service, master cylinder rebuild, brake line replacement, pad replacement, and bleeding procedures for both front and rear brakes, including ABS component service.
Depth Of Coverage:
Comprehensive (suitable for professional mechanics and DIY enthusiasts), includes detailed instructions, high-definition diagrams, and diagnostic procedures.
Troubleshooting Guides:
Includes comprehensive troubleshooting charts and flowcharts to identify and resolve common and complex mechanical and electrical faults.
Torque Specifications:
Precise torque values for all critical fasteners across all systems are provided, essential for correct assembly and safety.
Engine Type:
Harley-Davidson Twin Cam 96™
Displacement:
1584 cc (96 cubic inches)
Cooling Method:
Air-Cooled
Fuel Delivery:
Fuel Injection (likely Electronic Sequential Port Fuel Injection - ESPFI)
Typical Horsepower:
Approximately 70-75 HP (figures vary by specific model and tuning). Manual will contain dyno charts and performance tuning data.
Typical Torque:
Approximately 90-95 ft-lbs at around 3,000 RPM. Manual provides detailed torque curves.
Audio System:
Many models feature integrated audio systems with AM/FM radio, CD player, and often CB radio and intercom capabilities (especially on Ultra Classic models). Connectivity for aftermarket devices may be present.
ABS:
Anti-lock Braking System (ABS) was an option on many models and is covered extensively in the electrical diagnostic section.
Diagnostic Ports:
Includes information on diagnostic connectors and procedures for using dealer-level diagnostic tools (e.g., Harley-Davidson Digital Technician).
Oil Change:
Typically every 5,000 miles or annually. Specific intervals for engine oil, transmission oil, and primary chaincase oil are detailed in the manual.
Spark Plug Replacement:
Refer to specific model data, typically around 10,000-20,000 miles. Manual will specify correct spark plug type and gap.
Belt Inspection And Replacement:
Drive belt inspection is recommended at 5,000-mile intervals. Replacement intervals vary based on wear and tension, typically 30,000-50,000 miles. Manual provides inspection criteria and replacement procedure.
Engine Oil:
Harley-Davidson recommends specific SAE 20W-50 motorcycle oil (e.g., Harley-Davidson® SYN3® Synthetic) or equivalent meeting their specifications. The manual will specify precise types and capacities.
Transmission Oil:
Harley-Davidson transmission lubricant (e.g., Harley-Davidson® Formula+ Transmission Fluid) or equivalent. Capacity typically around 1 quart.
Primary Chaincase Oil:
Harley-Davidson Formula+ Transmission Fluid or equivalent. Capacity typically around 1 quart.
Brake Fluid:
DOT 4 (or DOT 5.1 if specified for ABS models) brake fluid. Manual will specify type and procedure for replacement/bleeding.
Coolant Type:
Not applicable, as these models are air-cooled. (Note: Oil coolers are standard on most touring models).
Common Wear Items:
Primary drive chain tensioner (hydraulic tensioner upgrades are common for earlier Twin Cam models), clutch cable adjustment (if applicable on non-hydraulic assist models), and general wear items like tires, brake pads, and battery.
Required Tools:
Specialty Harley-Davidson tools for engine, transmission, and electrical diagnostics are often required. The manual lists essential tools and their part numbers.
Manufacturer Legacy:
Harley-Davidson, a historic American motorcycle manufacturer with a strong legacy in cruiser and touring segments.
Touring Platform:
The Touring platform is Harley-Davidson's flagship for long-distance comfort and carrying capacity, evolving from earlier Electra Glide models.
Engine Development:
The Twin Cam 88™ was succeeded by the Twin Cam 96™ (1584cc) engine in 2007, offering increased displacement and torque for the Touring line.
