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Holden Commodore VT Service Manual

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🏷️ Basic Information Identification Make: Holden Model: Commodore Generation: VT Applicable Years: 1997-2000 (and potentially later models within the same generation depending on specific updates) Codes Platform: GM "V" Platform...
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Holden Commodore VT Service ManualHolden Commodore VT Service ManualHolden Commodore VT Service ManualHolden Commodore VT Service Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Commodore
Generation:
VT
Applicable Years:
1997-2000 (and potentially later models within the same generation depending on specific updates)
Codes
Platform:
GM "V" Platform (known as WK Stateside for the Chevrolet Lumina)
👋 Introduction
Market Position
Segment:
Large Family Car / Executive Car
Competitive Analysis
Key Competitors:
Ford Falcon (AU), Toyota Avalon, Mitsubishi Magna, Nissan Maxima.
Key Features
Design Philosophy:
Designed as a successor to the successful Holden VN/VP/VR/VS series, the VT introduced a significant upgrade in chassis dynamics, interior refinement, and styling, aligning with global GM platform standards.
Target Audience:
Families, fleet buyers, and those seeking a comfortable, powerful, and capable Australian-made sedan.
📋 Manual Details
Coverage Areas
Primary Coverage:
All service, maintenance, diagnostic, and repair procedures for the Holden Commodore VT series.
Page Count
Estimated Page Count:
Varies by specific release, but typically exceeds 1000 pages for a complete Factory Service Manual (FSM).
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Download Format:
RAR archive (requires WinRAR or compatible software for extraction)
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine Mechanical, Engine Lubrication & Cooling Systems, Fuel & Emission Control Systems, Accelerator Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Brake System, Steering System, Exhaust Systems.
Electrical Systems:
Electrical System, Wiring Diagrams, Lighting System, Charging System, Starting System, Ignition System, Instrument Panel, Combination Meter, Audio & Visual System.
Body And Comfort:
Body and Trim, Heater, Air Conditioner, Restraint System (Airbags, Seatbelts), Sun Roof System, Power Window Control System, Power Door Lock Control System, Wiper And Washer System.
Emission Control:
Catalytic converter function, EVAP system, EGR (where applicable), oxygen sensors.
Restraint System Details:
Detailed procedures for airbag system diagnostics, replacement, seatbelt mechanism service.
Air Conditioning Details:
Refrigerant handling, component testing (compressor, condenser, evaporator), leak detection, system charging.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Repair:
Engine rebuild, transmission overhaul, brake component replacement, suspension component repair, electrical system diagnostics and repair, body panel repair.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing procedures.
Troubleshooting Guides:
Detailed flowcharts and symptom-based diagnostics for common and uncommon issues.
Specifications Data:
Torque specifications for all fasteners, fluid capacities, electrical specifications, component tolerances.
Body And Trim Procedures:
Interior trim removal and installation, door panel service, bumper replacement, glass replacement.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. Suitable for professional technicians.
Wiring Diagrams:
Complete, detailed wiring diagrams for all electrical systems, including component locations and connector pinouts.
Diagnostic Tools:
References common diagnostic tools of the era and their usage, including OBD-II (On-Board Diagnostics II) for engine management systems.
📊 Manual Specifications
File Format
Digital Format:
PDF (extracted from RAR)
Print Quality
Printability:
High-quality, printable PDF with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.8L Ecotec V6 (Naturally Aspirated), 5.0L (304ci) Holden V8 (Naturally Aspirated), 5.7L Gen III LS1 V8 (Naturally Aspirated - introduced later in the VT series).
Performance
3.8L V6 (L36):
Approx. 147 kW (197 hp) @ 4800 rpm, 305 Nm (225 lb-ft) @ 3200 rpm
5.0L V8 (Holden):
Approx. 168 kW (225 hp) @ 4400 rpm, 375 Nm (277 lb-ft) @ 3200 rpm
5.7L Ls1 V8:
Approx. 225 kW (302 hp) @ 5600 rpm, 447 Nm (329 lb-ft) @ 4000 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPFI) for V6 and V8 variants.
Fuel Type:
Unleaded Petrol (91 RON minimum recommended, higher for V8s)
Engine Codes
Common Engine Codes:
L36 (3.8L V6), L67 (Supercharged 3.8L V6 - not covered in base VT but relevant to generation), LF6 (5.0L V8), LS1 (5.7L V8).
🔧 Transmission
Standard
Manual Transmission:
5-speed Getrag 260 (V6 models)
Optional
Automatic Transmission:
4-speed 4L60-E (V6 and V8 models), 4-speed 4L65-E (LS1 V8 models)
Features
Automatic Modes:
Sport and Economy modes on some automatic transmissions.
Manual Transmission Features:
Single-plate dry clutch, synchromesh on all forward gears.
📐 Dimensions
Exterior
Wheelbase:
2773 mm (109.2 in)
Length:
4903 mm (193.0 in)
Width:
1792 mm (70.6 in)
Height:
1433 mm (56.4 in)
Weights
Tare Weight:
Approximately 1550 kg - 1750 kg depending on engine and trim.
Cargo
Boot Capacity:
Approximately 497 litres.
🛡️ Safety Features
Ratings
Ancap Rating:
Not officially rated under ANCAP's current methodology at the time of its release. However, based on contemporary standards, it was considered a strong performer.
Active Features
Braking:
Front ventilated discs, rear solid discs (ABS optional/standard on higher trims).
Steering System:
Power assisted rack and pinion. Steering ratio varies by model and suspension setup.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models. Side airbags optional on higher trims.
Body Structure:
Reinforced safety cage, crumple zones designed for energy absorption.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette/CD players with varying speaker configurations depending on trim level. Optional premium sound systems available.
Driver Assistance
Cruise Control:
Standard on most models, optional on base variants.
Connectivity
Remote Keyless Entry:
Optional or standard on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 - 15,000 km or 12 months, whichever comes first (refer to specific manual for precise intervals).
Major Service Points:
Timing belt (if applicable, though most VT engines used chains), spark plugs, transmission fluid, coolant, brake fluid, differential fluid.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 API SG/SH/SJ compliant (refer to manual for specific V6/V8 recommendations and viscosity grades under different temperature ranges).
Transmission Fluid:
Dexron III (for 4L60-E/4L65-E automatic transmissions). Manual transmission fluid specifications vary by gearbox type.
Coolant:
GM specification (often a blue or green ethylene glycol based coolant). Capacity approx. 9-10 litres.
Brake Fluid:
DOT 3.
Power Steering Fluid:
GM specification power steering fluid (typically Dexron III or equivalent).
Known Issues
Common Problems:
V6 Ecotec: Blown head gaskets, intake manifold gasket leaks (especially on early L36), rear main seal leaks. V8: Rocker cover gasket leaks, cooling system issues, occasional lifter noise. General: Suspension wear (bushings, ball joints), minor electrical gremlins, rust in certain areas (e.g., rear wheel arches).
📚 Vehicle History
Brand Heritage
Holden Legacy:
The Commodore is Holden's flagship model, a nameplate synonymous with Australian automotive manufacturing and performance for decades.
Model Evolution
Vt Introduction:
The VT Commodore marked a significant departure from previous generations, adopting a more European-influenced design and leveraging global GM engineering, specifically the GM 'V' platform. This generation was a critical success for Holden.
Vt Variants:
Acclaim, S, SS, Executive, Berlina, Calais. Also formed the basis for HSV models (GTS, Senator, Grange).
Production
Manufacturing Location:
Australia (Fishermans Bend, Victoria; Elizabeth, South Australia).
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
The VT Commodore received numerous accolades from Australian motoring publications, often being praised for its ride and handling balance, interior comfort, and strong performance, particularly the V8 variants.
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