Segment:
Light commercial vehicle (van/MPV based on supermini platform).
Competitors:
Ford Transit Connect, Renault Kangoo, Fiat Doblo, Citroën Berlingo.
Vehicle Utility:
Practical cargo space combined with passenger car driving dynamics.
Manual Usability:
Organized sections, clear diagrams, and searchable text within the PDF.
Engine Systems:
Engine Lubrication and Cooling, Engine Removal and Installation, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel Injection System, Cooling System
Drivetrain Systems:
Gearbox & Clutch, Transmission System, Crankshaft/Transmission/Balancer, Rear Wheel System
Electrical Systems:
Electrical System, Electric Starter, Ignition System, Battery/Charging System, Alternator/Starter Clutch, Lights/Meters/Switches
Chassis Systems:
Braking System, Suspension, Wheels & Tyres, Front Wheel and Steering System, Chassis
Body Systems:
Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Body & Fixtures
Ignition System Details:
Spark plug replacement, ignition coil diagnosis, distributorless ignition system (DIS) operation.
Fuel System Details:
Fuel pump testing, injector cleaning and testing, fuel filter replacement.
Exhaust System Details:
Component identification, removal, installation, and repair of exhaust pipes and mufflers.
Suspension Details:
Front and rear suspension component identification, service, and alignment procedures.
Steering System Details:
Power steering system operation, components, and troubleshooting.
Maintenance Procedures:
Periodic checks & Adjustments, Maintenance, Lubrication System
Repair Procedures:
Comprehensive repair procedures for all covered systems
Troubleshooting:
Dedicated troubleshooting section
Engine Rebuild:
Detailed procedures for cylinder head removal/installation, piston and crankshaft service.
Transmission Overhaul:
Guidance on clutch replacement, gearbox disassembly, and assembly.
Electrical Repairs:
Schematic diagrams and troubleshooting for lighting, starting, charging, and accessory circuits.
Body Panel Repair:
Guidance on body panel alignment, replacement, and minor repair techniques.
Emission Control Systems:
Covers basic emission control components and their function.
Depth:
Factory-level technical information, diagnostics, and repair procedures.
Documentation Type:
Includes wiring diagrams and detailed specifications.
Diagnostic Procedures:
Covers onboard diagnostics (OBD-II) principles and specific fault code interpretations.
Torque Specifications:
Detailed torque values for all critical fasteners and components.
Wiring Diagrams Coverage:
Comprehensive wiring schematics for electrical systems, including component locations.
Parts Identification:
Parts correspond to page numbers, aiding in identification and ordering.
Software Requirements:
Requires Adobe Acrobat Reader or compatible PDF viewer.
Scalability:
High resolution, zoomable for clear detail viewing.
Binding:
Not Applicable (Digital PDF)
Paper Quality:
Not Applicable (Digital PDF)
Installation Requirements
Operating System:
Windows 2000 Pro SP3/SP4 (32-bit), Windows XP Pro SP2 (32-bit). Not compatible with 64-bit operating systems.
Hardware Requirements:
Pentium 166 MHz (Win 2000), Pentium II 300 MHz (Win XP), 48 MB RAM (Win 2000), 64 MB RAM (Win XP), 3 GB Free Hard Disk Space.
Installation Method:
Extract ISO, burn to DVD in IMAGE MODE or mount to virtual drive, run AUTORUN.EXE. Select STANDALONE installation mode.
Engine Options:
Likely petrol (1.2L, 1.4L) and diesel (1.3L CDTi, 1.7L DTI) variants based on Opel Corsa C.
Power Output:
Varies by engine option, typically between 60-100 hp.
Injection Type:
Likely multi-point fuel injection (MPI) for petrol and common rail direct injection (CDTi) for diesel.
Combustion System Details:
Covers combustion chamber design, piston-to-head clearance, valve timing.
Oil Change Interval:
Typically 15,000 km or 12 months, but refer to manual for specific engine and oil type.
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-40) and API/ACEA specifications.
Coolant Type:
Ethylene glycol-based coolant, typically silicate-free (OAT).
Brake Fluid Type:
DOT 4 is common for this era.
Common Problems:
Potential issues include minor electrical faults, clutch wear, and exhaust system corrosion depending on climate and maintenance.
Spark Plug Gap:
Refer to manual for specific engine's spark plug gap and type.
