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Introduction
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Market Position
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Vehicle Segment:
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Light Commercial Vehicle (LCV) / Utility Vehicle / Pick-up Truck.
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Competitive Analysis
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Key Competitors:
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Toyota Hilux, Mitsubishi Triton, Nissan Navara, Ford Courier, Mazda Bravo.
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Key Features
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Vehicle Strengths:
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Robust construction, reliable powertrains, good towing capacity, practical cargo bed, affordable maintenance.
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Manual Value Proposition
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Target Audience:
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DIY enthusiasts, independent mechanics, fleet owners, Holden Rodeo owners seeking in-depth technical knowledge.
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Manual Content Quality
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Documentation Detail:
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Hundreds of pages with detailed photos and diagrams, step-by-step instructions, exploded views for clarity.
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Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanical, fuel system, cooling system, exhaust system, ignition system, lubrication system, engine control system (ECU).
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Transmission Drivetrain:
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Manual transmission, automatic transmission (if applicable), clutch system, driveshafts, differentials, axles.
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Chassis Suspension:
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Front suspension, rear suspension, steering system, braking system (front and rear), wheels and tires.
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Electrical Electronics:
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Battery, charging system, starting system, lighting system, instrumentation, wipers and washers, power windows, central locking, fuse box diagrams, wiring diagrams.
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Body Interior:
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Body construction, exterior panels, interior trim, seats, doors, glass, HVAC system, body sealing.
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Procedures Included
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Maintenance:
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Routine inspections, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication, battery checks.
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Troubleshooting:
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Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides.
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Repair Overhaul:
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Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems.
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Technical Data:
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Torque specifications, clearances, alignment data, electrical specifications, diagnostic parameter values.
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Diagnostic Charts:
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Includes detailed diagnostic charts and flowcharts for identifying and resolving faults.
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Technical Depth
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Depth:
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Comprehensive, covering basic servicing to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring schematics.
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Wiring Schematics:
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Comprehensive electrical wiring diagrams for all vehicle systems are included.
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Engine Specifications
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Primary Engine
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Engine Displacement Petrol:
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2.6 Litre (G26B, G26BD - 4ZD1) & 3.2 Litre (6VD1 - V6)
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Engine Displacement Diesel:
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2.7 Litre (4JB1-T)
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Performance
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Typical Horsepower 2.6L:
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Approx. 100-110 hp (74-81 kW) depending on specific variant and tuning.
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Typical Torque 2.6L:
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Approx. 190-210 Nm depending on specific variant and tuning.
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Typical Horsepower 3.2L V6:
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Approx. 175-190 hp (130-142 kW) depending on specific variant.
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Typical Torque 3.2L V6:
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Approx. 260-280 Nm depending on specific variant.
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Typical Horsepower 2.7L Diesel Turbo:
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Approx. 80-90 hp (59-66 kW) depending on specific variant.
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Typical Torque 2.7L Diesel Turbo:
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Approx. 200-220 Nm depending on specific variant.
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Fuel System
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Petrol Injection Type:
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Multi-point Fuel Injection (MPI) or Carburetor (earlier models).
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Diesel Injection Type:
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Direct Injection (DI) with Injection Pump.
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Ignition System
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Ignition Type:
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Electronic Ignition (Distributorless Ignition System - DIS on later models).
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Engine Codes
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Petrol Engine Codes:
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4ZD1 (2.6L), 6VD1 (3.2L V6)
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Diesel Engine Codes:
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4JB1-T (2.7L Turbo Diesel)
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Dimensions
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Exterior
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Body Styles:
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Single Cab Chassis, Space Cab Chassis, Crew Cab Chassis, Utility (Trayback/Ute).
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Cargo
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Tray Dimensions Typical:
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Variable depending on chassis/body configuration, but typically around 1.8m - 2.4m length for the cargo bed.
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Weights
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Gross Vehicle Weight Rating Gvw:
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Typically ranges from 2500 kg to 3000 kg GVM depending on model and configuration.
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Towing Capacity Max:
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Generally around 1500 kg to 2500 kg braked towing capacity, check specific model for exact rating.
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Curb Weight:
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Varies significantly by configuration, but typically ranges from 1400 kg to 1800 kg.
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Maintenance
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Service Intervals
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Engine Oil Change:
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Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type.
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Transmission Fluid Change:
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Manual: Inspect regularly, change as needed (e.g., every 50,000-80,000 km). Automatic: Typically 40,000-60,000 km, depending on fluid type and conditions.
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Coolant Change:
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Every 2-4 years or 40,000-80,000 km, depending on coolant type (e.g., long-life coolant).
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Fluid Specifications
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Engine Oil Type Petrol:
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API SG or higher, SAE 10W-30 or 10W-40 is common. Consult manual for exact specification.
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Engine Oil Type Diesel:
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API CG-4 or higher, SAE 15W-40 is common. Consult manual for exact specification.
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Brake Fluid Type:
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DOT 3 or DOT 4, depending on original specification.
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Coolant Type:
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Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
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Manual Transmission Fluid Type:
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API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil. Consult manual for specific viscosity.
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Automatic Transmission Fluid Type:
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Dexron III or equivalent automatic transmission fluid (ATF). Consult manual for specific type.
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Differential Fluid Type:
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API GL-5, SAE 80W-90 or 85W-140 gear oil for standard differentials. Limited-slip differentials may require specific additives.
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Known Issues
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Common Wear Items:
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Clutch wear, suspension components (bushings, ball joints, tie rod ends), exhaust system corrosion, rust on body panels, cooling system leaks (hoses, radiators).
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Engine Specific Concerns:
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Head gasket issues on some petrol engines, timing belt replacement interval adherence is crucial for 6VD1 V6 engines, injector pump issues on older diesel models.
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