Honda Gl500 Gl650 Interstate Silverwing 1981-1985 Service Repair Manual

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Typ: Motorcycle

Anbieter:

Art.-Nr: 104809

Stichworte: 1981 1982 1983 1984 1985 Gl500 Gl650 Interstate Silverwing Goldwing Honda Motorcycle Motorcycles

Produktvarianten

Beschreibung

This manual covers the Honda GL500 and GL650 Silverwing Interstate models produced between 1981 and 1985. These motorcycles are renowned for their comfortable touring capabilities, shaft drive, and innovative Pro-Link rear suspension system. The GL500, with its 497cc liquid-cooled V-twin engine, and the GL650, featuring an enlarged 647cc V-twin, offered reliable performance for riders. Their full fairings provided aerodynamic stability and rider protection, making them capable machines for extended journeys. Honda's commitment to engineering quality is evident in the robust design and enduring performance of these touring motorcycles. This comprehensive English service repair manual provides in-depth information essential for the maintenance and repair of your Honda Silverwing Interstate. It details factory procedures for all major systems, including the engine, fuel system, transmission, drivetrain, cooling system, electrical components, and bodywork. The manual includes factory maintenance schedules, troubleshooting guides, fault-finding procedures, and detailed diagrams and illustrations to assist owners and technicians. Whether performing routine maintenance or complex repairs, this manual equips you with the knowledge to ensure the longevity and optimal performance of your GL500 or GL650 Silverwing Interstate.

🏷️ Basic Information

Identification

Make:

Honda

Model:

GL500 / GL650 Silverwing Interstate

Model Designation:

Silverwing Interstate

Product Name:

Honda GL500 GL650 Interstate Silverwing 1981-1985 Service Repair Manual

Codes

Chassis Code Gl500:

GL500

Chassis Code Gl650:

GL650

👋 Introduction

Market Position

Target Audience:

Honda Silverwing Interstate owners, DIY mechanics, restoration enthusiasts

Competitive Analysis

Value Proposition:

Provides dealership-equivalent repair and maintenance information, saving owners significant costs compared to professional service.

Key Features

Benefits:

Empowers owners to perform complex repairs, maintenance, and diagnostics, ensuring longevity and optimal performance of their classic Honda.

📋 Manual Details

Coverage Areas

Years Covered:

1981, 1982, 1983, 1984, 1985

Page Count

Estimated Page Count:

High - Comprehensive (Exact count not specified, but described as 'highly detailed' and covering all aspects)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (implied by 'Dwonload Service Repair Manual')

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Service, Engine Firing Order, Timing Chain Service, Engine Rebuild

Fuel System:

Fuel System Service

Transmission:

Gearbox Service, Removal and Installation, Transmission Service

Drivetrain:

Driveshaft Service

Cooling System:

Cooling System Service

Exhaust System:

Exhaust System Service

Suspension:

Suspension, Front Suspension Service

Brakes:

Brake Servicing Procedures

Electrical:

Wiring Diagrams, Electrics Service

Bodywork:

Bodywork Service

Procedures Included

Maintenance:

Factory Maintenance Schedules, General Maintenance

Repair:

Factory Repair Procedures, General Repair, Component Rebuilds

Diagnostics:

Fault Finding, Troubleshooting

Disassembly Assembly:

Clutch Removal and Installation, Gearbox Removal and Installation

Technical Depth

Depth:

Comprehensive (Covers dealer-level diagnostics and repair, including factory procedures and detailed specifications)

Illustrations

Visuals:

Abundant Illustrations, Lots of Pictures & Diagrams

📊 Manual Specifications

File Format

Format:

Digital (PDF or similar, searchable text implied)

Print Quality

Quality:

Professional Quality, High Detail

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine Gl500

Engine Type:

Liquid-cooled V-twin

Displacement Cc:

Bore X Stroke Mm:

74.0 x 58.0

Compression Ratio:

9.0:1

Valvetrain:

SOHC, 2 valves per cylinder

Fuel System:

Carburetor (likely dual 32mm Keihin CV) with automatic choke

Ignition:

CDI (Capacitor Discharge Ignition)

Max Horsepower Hp:

Approximately 50 hp @ 8,500 rpm (estimated)

Max Torque Lb-Ft:

Approximately 30 lb-ft @ 6,500 rpm (estimated)

Primary Engine Gl650

Engine Type:

Liquid-cooled V-twin

Displacement Cc:

Bore X Stroke Mm:

74.0 x 75.0

Compression Ratio:

9.2:1

Valvetrain:

SOHC, 2 valves per cylinder

Fuel System:

Carburetor (likely dual 34mm Keihin CV) with automatic choke

Ignition:

CDI (Capacitor Discharge Ignition)

Max Horsepower Hp:

Approximately 60 hp @ 8,000 rpm (estimated)

Max Torque Lb-Ft:

Approximately 37 lb-ft @ 6,000 rpm (estimated)

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Features

Drive Type:

Shaft Drive

Clutch Type:

Wet multi-plate clutch

Fluid Specifications

Gearbox Oil Type:

Refer to manual for specific SAE viscosity grade (typically 10W-30 or 10W-40 motorcycle specific gear oil)

Fluid Capacities

Gearbox Oil Capacity L:

Refer to manual (typically around 2.0 liters)

📐 Dimensions

Exterior

Length Mm:

GL500: Approx. 2235; GL650: Approx. 2330

Width Mm:

GL500: Approx. 770; GL650: Approx. 785

Height Mm:

GL500: Approx. 1365; GL650: Approx. 1375

Weights

Dry Weight Kg:

GL500: Approx. 217 kg; GL650: Approx. 235 kg

Wet Weight Kg:

GL500: Approx. 238 kg; GL650: Approx. 255 kg (estimated)

Fuel Capacity L:

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle safety is assessed differently than automobiles)

Active Features

Braking System:

Front: Dual Disc Brakes; Rear: Disc Brake. Pro-Link suspension also contributes to stable braking.

Passive Features

Lighting:

Full fairing enhances aerodynamic stability and rider protection, integrated lighting systems.

💡 Technology Features

Infotainment

Audio System:

Optional aftermarket radio integration possible, but not standard equipment in this era.

Driver Assistance

No Anti-lock Braking System (ABS) available.

Connectivity

Electronics:

Basic electronic ignition and charging system. No modern connectivity features.

🔧 Maintenance

Service Intervals

Oil Change Interval Km Miles:

Refer to manual (Typically every 4,000-6,000 km or 2,500-4,000 miles)

Valve Adjustment Interval Km Miles:

Refer to manual (Typically around 12,000-16,000 km or 7,500-10,000 miles)

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 motorcycle specific oil

Coolant Type:

Ethylene glycol based antifreeze with corrosion inhibitors (Honda recommends specific coolant or equivalent)

Fluid Capacities

Engine Oil Capacity L W Filter:

GL500: Approx. 2.8 L; GL650: Approx. 3.1 L (Refer to manual for exact capacities)

Known Issues

Common Problems:

Carburetor issues (clogging, synchronization), clutch slave cylinder leaks (rare), aging electrical components, potential for water pump seal leaks.

Filters

Oil Filter Part Number:

Refer to manual for specific Honda P/N or aftermarket equivalent (e.g., HiFlofiltro HF102)

📚 Vehicle History

Brand Heritage

Heritage:

Honda has a long history of producing reliable and innovative motorcycles, particularly in the touring segment with models like the Gold Wing.

Model Evolution

Evolution:

The GL500 Silverwing was a mid-size, shaft-driven touring motorcycle, introducing Honda's Pro-Link rear suspension. The GL650 was an enlarged-displacement version offering more power and torque for extended touring.

Production

Production Period:

1981-1985

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not directly applicable to specific model awards, but praised for its comfortable touring capabilities for its time.