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2002 Honda Insight Service & Repair Manual

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🏷️ Basic Information Identification Make: Honda Model: Insight Year: 2002 Codes Chassis Code: ZE1 👋 Introduction Market Position Segment: Subcompact Hybrid Vehicle Competitive Analysis Comparable Models: Early hybrid vehicles, fuel-efficient...
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Typ: Autos
Anbieter:
Honda
Art.-Nr: 203221
Stichworte: 2002 Car Cars Featured Honda Insight
2002 Honda Insight Service & Repair Manual2002 Honda Insight Service & Repair Manual2002 Honda Insight Service & Repair Manual2002 Honda Insight Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Honda
Model:
Insight
Year:
2002
Codes
Chassis Code:
ZE1
👋 Introduction
Market Position
Segment:
Subcompact Hybrid Vehicle
Competitive Analysis
Comparable Models:
Early hybrid vehicles, fuel-efficient compact cars
Key Features
Unique Selling Points:
Pioneering hybrid technology in a production car, exceptional fuel economy, aerodynamic design, lightweight construction
📋 Manual Details
Coverage Areas
Primary Coverage:
2002 Honda Insight Service & Repair Manual Software
Page Count
Estimated Pages:
Extensive (Digital format, equivalent to a full printed service manual)
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Access (Web Browser based)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (1.0L 3-cylinder IMA), Transmission (CVT), Hybrid System (IMA - Integrated Motor Assist)
Chassis:
Brakes (ABS), Suspension (Front/Rear), Steering, Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Power Accessories, Instrument Panel, Hybrid Battery Management
Body And Interior:
Body Panels, Doors, Glass, Seats, HVAC (Heating, Ventilation, Air Conditioning)
Procedures Included
Maintenance:
Scheduled Maintenance (oil changes, filter replacements, fluid checks), Routine Inspections
Diagnostics:
Troubleshooting Guides, Symptom-based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation
Repair:
Component Removal and Installation, Component Overhaul, System Repair Procedures
Technical Depth
Depth:
Comprehensive Factory-Derived Information (OE materials), suitable for DIY and professional technicians
📊 Manual Specifications
File Format
Digital Quality:
High-resolution digital content, searchable text
Print Quality
Print Ability:
Printable pages (user responsibility)
Binding Type
Binding:
Not Applicable (Digital Software)
Paper Type
Paper Quality:
Not Applicable (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
1.0L (995 cc) SOHC 3-cylinder with VTEC-E and Integrated Motor Assist (IMA) Hybrid System
Performance
Combined Horsepower:
Approx. 70 hp (52 kW) @ 5500 rpm (Gasoline engine + Electric Motor)
Combined Torque:
Approx. 90 lb-ft (122 Nm) @ 1500 rpm (Gasoline engine + Electric Motor)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (PGM-FI)
Engine Codes
Engine Code:
D13B1 (modified for IMA)
Hybrid System
Hybrid Motor Type:
3-phase AC synchronous electric motor
Hybrid Battery Type:
Nickel-Metal Hydride (NiMH)
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) with SportShift capability
Optional
Optional Transmission:
None
Features
Cvt Features:
Electronically controlled, allows for optimal engine RPM for efficiency or power
📐 Dimensions
Exterior
Length:
151.8 inches (3,855 mm)
Width:
66.7 inches (1,695 mm)
Height:
52.0 inches (1,320 mm)
Weights
Curb Weight:
Approx. 2,000 - 2,150 lbs (907 - 975 kg)
Gross Weight Rating:
Approx. 2,800 lbs (1,270 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-star (Frontal crash: 4-star, Side crash: 5-star)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seatbelts:
3-point seat belts with pretensioners, LATCH child seat anchors
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system
Driver Assistance
Eco Assist:
Not applicable to this generation
Connectivity
Auxiliary Input:
Not standard, may have aftermarket options
Hybrid Integration
Display Features:
Instrument cluster displays hybrid system status, battery charge level, and fuel economy data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed based on driving conditions
Transmission Fluid Change:
CVT fluid: Inspect every 15,000 miles, Change every 60,000 miles (100,000 km) or as specified by manual
Fluid Specifications
Engine Oil Type:
API Service SM or later, SAE 0W-20 (synthetic recommended for optimal fuel economy and cold-weather performance)
Engine Oil Capacity:
3.2 US qt (3.0 L) with filter change
Coolant Type:
Honda Type 2 (Blue) Antifreeze/Coolant
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Hybrid Battery Degradation:
Over time, the NiMH hybrid battery pack can lose capacity, leading to reduced electric assist and fuel economy. Diagnosis and potential replacement.
Ima Control Unit Issues:
Occasional reports of IMA control unit malfunctions, requiring diagnostic and potential replacement.
Cvt Longevity:
While generally reliable, proper fluid maintenance is crucial for CVT longevity. Some owners report premature wear if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Honda Legacy:
Honda is renowned for its engineering prowess, fuel efficiency, and reliable vehicles.
Model Evolution
Insight Generation:
First generation (1999-2006), characterized by its pioneering hybrid technology and distinctive aerodynamic design.
Production
Production Years:
1999 - 2006
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car Of The Year:
Recognized for its technological innovation and environmental contribution; received various 'Green Car of the Year' accolades.
Ratings
Fuel Economy Epa:
EPA estimated 52 MPG city / 52 MPG highway (equivalent) for manual transmission models.
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