Market Segment:
Entry-level to mid-range utility/sport ATV
Competitors:
Yamaha YFM200 Moto-4, Suzuki LT230GE/GE, Kawasaki Bayou 220
Vehicle Focus:
Reliability, ease of use, capable for general trail riding and light utility
Manual Benefit:
Empowers owners and technicians to perform all necessary maintenance and repairs, saving time and money.
Engine System:
Complete engine tear down, rebuild, specifications, lubrication, valve clearance, carburetor tuning, ignition system, starting system
Fuel System:
Carburetor (main jet, pilot jet, mixture screw, float adjustment), fuel pump, fuel lines
Drivetrain System:
Transmission, clutch, drive shaft, rear axle, primary reduction gear
Suspension System:
Front forks, rear suspension linkage, struts, springs
Braking System:
Front and rear brake systems, brake pads, brake lines, hydraulic system
Electrical System:
Ignition system (magneto, coil, spark), lighting (headlight, taillight), charging system (stator, rectifier, regulator), battery, switches, wiring diagrams, schematics
Body Frame Plastics:
Frame, fenders, body panels, seat, handlebars, plastics
Maintenance Procedures:
Regular maintenance schedules, fluid changes (coolant, oil), filter replacement, lubrication points, tire pressure checks, valve adjustments
Repair Procedures:
Complete tear down and rebuild for all major components, specific repair instructions for common issues
Troubleshooting:
Diagnostic procedures for common problems (e.g., no spark, starting issues, performance problems), error code interpretation (if applicable for the era)
Installation Procedures:
Installation of parts, accessories, and components
Technical Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls
Engine Type:
4-stroke, OHV, air-cooled
Displacement:
192cc (11.7 cu in)
Bore X Stroke:
63.0 mm x 62.0 mm (2.48 in x 2.44 in)
Horsepower:
Approx. 13-15 HP (estimated for the era)
Torque:
Specifications available in manual
Carburetor Model:
Keihin (specific model number in manual)
Carburetor Size:
Likely 26mm or 28mm
Fuel Type:
Unleaded gasoline
Oil Capacity:
Approx. 1.6 L (1.7 US qt) (check manual for exact spec and oil type)
Recommended Oil Viscosity:
SAE 10W-30 (check manual for specific API classification)
Engine Oil Change:
Every 100 hours or 6 months (refer to manual for precise intervals)
Air Filter Cleaning:
Frequent cleaning recommended based on operating conditions, inspection every 10-20 hours
Spark Plug Maintenance:
Inspection and cleaning every 100 hours, replacement as needed
Valve Clearance Check:
Every 200 hours or 1 year
Engine Oil Specification:
API Service SE, SF, or SG, SAE 10W-30
Transmission Oil Specification:
GL-4 Hypoid Gear Oil SAE 80W-90 (check manual for exact type and capacity)
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific requirements)
Common Problems General:
Carburetor gumming due to fuel sitting, wear on automatic clutch components, occasional electrical issues from age/moisture. Detailed troubleshooting in manual.
Spark Issue Resolution:
Manual provides detailed steps for diagnosing ignition system problems including stator, CDI, coil, and wiring.
Starting Problem Resolution:
Covers starter motor, battery, charging system, and engine mechanicals for starting issues.
Brand Reputation:
Honda is renowned for reliability, quality engineering, and durable products.
Model Lineage:
Part of Honda's pioneering FourTrax ATV line, known for introducing popular features and robust designs.
Manufacturing Era:
Mid-to-late 1980s, a period of significant growth and refinement in the ATV market.
