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Honda Trx350 Tm Te Fe Fm Atv 2000-2003 Service Repair Manual

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This manual covers the TRX350 series, including the TM, TE, FE, and FM model variants, produced from 2000 to 2003. Known for reliability and quality engineering, the TRX350 is a...
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Honda Trx350 Tm Te Fe Fm Atv 2000-2003 Service Repair Manual
This manual covers the TRX350 series, including the TM, TE, FE, and FM model variants, produced from 2000 to 2003. Known for reliability and quality engineering, the TRX350 is a versatile mid-size utility ATV designed for a range of tasks, from recreational riding to light work. Its robust construction, dependable 4-stroke engine, and options for manual or electric shifting provide a capable platform for various terrains and applications. This comprehensive service repair manual provides detailed information for owners, mechanics, and technicians. It covers essential areas such as engine overhaul, transmission systems, chassis components, brakes, and electrical systems. The manual includes step-by-step maintenance procedures, troubleshooting guides for common issues, and technical specifications necessary for the upkeep and repair of your TRX350, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX350
Model Variants:
TM, TE, FE, FM
Production Years Covered:
2000, 2001, 2002, 2003
Codes
Engine Code:
N/A (Specific engine variant codes not provided in product info)
Chassis Code:
N/A (Specific chassis codes not provided in product info)
👋 Introduction
Market Position
Target Audience:
Honda TRX350 ATV owners, DIY mechanics, repair shops
Competitive Analysis
Value Proposition:
Provides professional-grade repair information equivalent to dealer service manuals, enabling cost savings and self-sufficiency.
Key Features
Instructional Style:
Step-by-step procedures coupled with detailed illustrations for ease of understanding and execution.
Practicality:
Print-on-demand functionality allows users to print only necessary sections, keeping the original file clean and organized.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Secondary Focus:
Maintenance, Troubleshooting
Page Count
Estimated Pages:
Varies by specific manual, but typically 500-1000+ for a comprehensive service manual
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, lubrication, cooling system, ignition system, fuel system
Transmission:
Gearbox, clutch, shifting mechanisms, lubrication
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Brakes:
Hydraulic brake system, calipers, master cylinders, bleeding procedures, brake pad replacement
Electrical:
Wiring diagrams, lighting system, battery, starting system, charging system, ignition coil, CDI unit
Fuel System:
Carburetor, fuel lines, fuel pump (if applicable), fuel tank maintenance
Lubrication:
Oil change procedures, oil filter replacement, lubrication points, fluid capacities
Bodywork:
Body panels, seat system, storage compartments
Locks:
Ignition switch, steering lock (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair:
Step-by-step repair instructions for all major components and systems
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems
Diagnostics:
Procedures for identifying and resolving mechanical and electrical issues
Installation:
Guidelines for installing replacement parts or accessories
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Print Readability:
Designed for clear printing of sections or entire manuals
Binding Type
Binding Options:
Printable for 3-ring binders or other user preferences
Paper Type
Recommended Paper:
User choice; durable paper recommended for shop use
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, OHV, liquid-cooled, single-cylinder (based on common TRX350 configuration)
Displacement:
350cc (approximate)
Bore X Stroke:
Specifics not provided, but typical for this class
Compression Ratio:
Specifics not provided, but typical for this class
Performance
Horsepower:
Not specified in product info, typically in the 20-25 HP range for this class.
Torque:
Not specified in product info, but optimized for low-end torque for utility.
Fuel System
Fuel Delivery:
Carburetor (likely a single barrel, constant velocity type)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Honda specific recommendations, typically API SG or higher, SAE 10W-30 or 10W-40 depending on temperature.
Oil Capacity:
Specifics not provided, but typically around 1.5 - 2.0 liters including filter.
Oil Filter Part Number:
15410-MFJ-D01 (Common for Honda motorcycles/ATVs of this era, verify with manual)
🔧 Transmission
Standard
Type:
Depending on model variant: Manual (TM, FM) or Electric Shift (TE, FE)
Gears:
Typically 5-speed forward + reverse (for manual), or 5-speed with electric shift control.
Optional
Type:
Electric Shift Program (ESP) available on TE and FE models.
Features
Clutch:
Wet, multiple-disc clutch
Final Drive:
Shaft drive, sealed O-ring-chain
Fluid Specifications
Transmission Oil:
Honda MP Grease or equivalent SAE 80 hypoid gear oil
Fluid Capacities
Transmission Oil Capacity:
Specifics not provided, but typically around 1.0 liter.
📐 Dimensions
Exterior
Overall Length:
Specifics not provided, but typical length for a 350cc ATV is around 75-80 inches.
Overall Width:
Specifics not provided, but typical width is around 45-50 inches.
Overall Height:
Specifics not provided, but typical height is around 45-50 inches.
Weights
Curb Weight:
Specifics not provided, but typically in the 500-550 lbs range.
Payload Capacity:
Not specified, but typical for utility ATVs to carry moderate loads on racks.
Towing Capacity:
Not specified, but typically around 500-1000 lbs for this class.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to ANSI/SVIA standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear
Lighting:
Headlights, Taillight/Brake light
Passive Features
Chassis Design:
Robust frame construction for stability
Handling Features:
Independent front suspension and swingarm rear suspension for stable handling.
💡 Technology Features
Infotainment
Display System:
Basic LCD display for gear indicator, odometer, trip meter, neutral indicator, etc.
Driver Assistance
Engine Management:
CDI ignition system for reliable spark delivery.
Connectivity
Charging System:
Alternator with battery charging system.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (typical Honda recommendation, verify with manual)
Air Filter Cleaning:
Every 1000 km or more frequently in dusty conditions (typical Honda recommendation)
Spark Plug Check/Replacement:
Every 4000 km or as needed
Valve Clearance Check:
Every 4000 km (typical Honda recommendation)
Fluid Specifications
Coolant Type:
Honda Motorcycle Antifreeze/Coolant or equivalent ethylene glycol-based coolant
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, drive chain/sprockets, spark plug, air filter.
Potential Electrical Issues:
While generally reliable, stator or rectifier issues can occur with age. Wiring harness integrity is crucial.
Carburetor Issues:
Can be prone to clogging if fuel is left in the system for extended periods or if poor quality fuel is used.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Honda has a long-standing reputation for reliability, quality engineering, and innovation in the powersports industry.
Model Evolution
Predecessors:
The TRX350 series represents an evolution in Honda's mid-size utility ATV lineup, building on experience from earlier models like the TRX300.
Positioning In Lineup:
Positioned as a capable and versatile mid-size utility ATV for a variety of tasks, from recreation to light work.
Production
Manufacturing Location:
Typically manufactured in Japan or North America by Honda Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Honda ATVs of this era were generally well-regarded for their reliability and balanced performance, making them popular in their class.
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