2012 Husqvarna Cr 65 Workshop Service Repair Manual

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Art.-Nr: 56976

Stichworte: 2012 Cr 65 CR Models Husqvarna Motorcycle Motorcycles

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Beschreibung

The 2012 CR 65 is a purpose-built motocross motorcycle designed for junior riders and their support mechanics. This performance-oriented machine, featuring a 2-stroke single-cylinder engine and a 6-speed manual transmission, embodies a heritage in off-road racing. Its robust chassis and liquid-cooled engine are engineered for the demanding conditions of motocross competition, providing a platform for developing riding skills and achieving success on the track. The CR 65 is recognized for its capability within its class, offering a direct and engaging riding experience. This workshop service repair manual provides comprehensive, factory-level detail for the 2012 CR 65, covering all aspects of maintenance, troubleshooting, and repair. It includes step-by-step instructions and detailed illustrations for engine disassembly and assembly, fuel system tuning, ignition system diagnostics, transmission servicing, suspension adjustments, brake system maintenance, and more. Designed for accessibility, this manual empowers both DIY enthusiasts and professional mechanics to effectively maintain and repair the vehicle, ensuring optimal performance and longevity while offering a cost-effective alternative to dealership services.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

CR 65

Year:

Segment:

Motocross Motorcycle

Engine Type:

2-Stroke Single Cylinder

Codes

Chassis Code:

Not specified in product information

Engine Code:

Not specified in product information

👋 Introduction

Market Position

Target Audience:

Junior motocross riders and their support mechanics

Competitive Analysis

Value Proposition:

Provides detailed factory information for maintaining and repairing a performance-oriented youth motocross bike, offering cost savings over dealership service.

Key Features

Completeness:

100% complete and intact, covering all aspects of service and repair.

Accessibility:

Designed for both DIY enthusiasts and experienced mechanics, with clear, illustrated instructions.

Cost Effectiveness:

Inexpensive way to keep the vehicle working properly and avoid costly shop repairs.

📋 Manual Details

Coverage Areas

Main Coverage:

Complete service and repair for the 2012 Husqvarna CR 65

Page Count

Estimated Pages:

Extensive (hundreds of photos and illustrations implied)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Full engine disassembly, assembly, inspection, and repair

Fuel System:

Carburetor tuning, cleaning, and rebuild; fuel tank and lines

Ignition System:

Spark plug, ignition coil, stator, CDI unit diagnostics and replacement

Cooling System:

Liquid-cooled system maintenance (radiator, hoses, coolant)

Transmission:

Gearbox disassembly, inspection, and repair; clutch operation

Drivetrain:

Chain and sprockets inspection, adjustment, and replacement

Suspension Front:

Fork disassembly, seal replacement, oil levels, and adjustments

Suspension Rear:

Shock absorber inspection, linkage maintenance, and adjustment

Brakes Front:

Hydraulic caliper, master cylinder, disc, and pad service

Brakes Rear:

Hydraulic caliper, master cylinder, disc, and pad service

Wheels Tires:

Wheel bearing service, spoke tensioning, tire mounting and balancing

Electrical System:

Basic electrical diagnostics, lighting, and wiring harness inspection

Bodywork:

Fairing, seat, and handle bar components

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Troubleshooting:

Diagnostic flowcharts and common problem solutions

Repair:

Step-by-step repair instructions for all major components

Disassembly Assembly:

Complete dis-assembly and re-assembly procedures

Tuning:

Engine and carburetor tuning

Technical Depth

Depth:

Comprehensive factory-level detail suitable for DIY and professional mechanics

Illustrations:

Hundreds of photos and detailed illustrations

Instructions:

Step-by-step instructions for all procedures

📊 Manual Specifications

File Format

Compatibility:

Compatible with all PC-based Windows operating systems and Mac

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

Not applicable (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Size:

65cc (Specific bore and stroke not detailed in product info)

Engine Configuration:

Single-cylinder, 2-stroke, liquid-cooled

Bore X Stroke:

Not specified in product information

Compression Ratio:

Not specified in product information

Performance

Horsepower:

Not specified in product information

Torque:

Not specified in product information

Fuel System

Carburetor Type:

Likely a Keihin PWK or similar performance-oriented carburetor (specific model not provided)

Fuel Type:

Premium Unleaded Gasoline with 2-stroke oil pre-mix

Oil Mixture Ratio:

Typically 32:1 or 40:1 for 2-stroke motocross engines (specific recommendation in manual)

🔧 Transmission

Standard

Type:

6-Speed Manual

Optional

Transmission Options:

Not applicable

Features

Clutch Type:

Wet, multi-plate clutch

Gear Ratios:

Specific gear ratios are detailed within the service manual.

📐 Dimensions

Exterior

Wheelbase:

Not specified in product information

Seat Height:

Not specified in product information

Weights

Dry Weight:

Not specified in product information (typically around 55-60 kg for this class)

Wet Weight:

Not specified in product information

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable to off-road motorcycles in the same way as street vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

Passive Features

Chassis Design:

Robust perimeter frame designed for motocross demands.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable (Minimalist design focused on performance).

Driver Assistance

Rider Aids:

Not applicable (Focus on rider input and mechanical feedback).

Connectivity

Connectivity Features:

Not applicable.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Specific intervals for gearbox oil change, often after every few races or a set number of hours, detailed in the manual.

Oil Change Interval

Engine Oil Type:

2-stroke motorcycle specific synthetic oil (e.g., Motul, Bel-Ray, Castrol) – specific grade and type provided in the manual.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze/coolant (specific mix ratio and capacity provided).

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid (specific type provided).

Fork Oil Type:

Specific viscosity and quantity of suspension fluid for front forks provided.

Known Issues

Common Wear Items:

Piston rings, clutch plates, spark plugs, brake pads, chain and sprockets are common wear items on 2-stroke motocross bikes.

Maintenance Focus:

Proper pre-mix fueling, regular air filter cleaning, chain lubrication, and adherence to engine break-in procedures are critical for longevity.

📚 Vehicle History

Brand Heritage

Heritage Focus:

Husqvarna has a long history in off-road motorcycle racing and manufacturing, known for performance and innovation.

Model Evolution

Cr Series:

The CR (Competition) series represents Husqvarna's dedicated motocross models, developed with racing in mind.

Production

Manufacturing Origin:

While Husqvarna is a Swedish brand, the CR 65 models in this era were often produced or developed under ownership structures that may have involved European or Asian manufacturing partnerships. Specifics for 2012 would be detailed in the manual.

🏆 Awards & Recognition

Recognitions

Motocross Acclaim:

While specific awards for the 2012 CR 65 aren't listed, Husqvarna models are generally recognized in the motocross community for their performance capabilities in their respective classes.