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2001 Husqvarna Husky TE 400 TE TC 570 Parts Catalogue

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This manual covers the TE 400 and TE TC 570 models from the 2001 production year. These dual-sport motorcycles are engineered for off-road riding, trail exploration, and light street use,...
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Art.-Nr: 131972
2001 Husqvarna Husky TE 400 TE TC 570 Parts Catalogue
This manual covers the TE 400 and TE TC 570 models from the 2001 production year. These dual-sport motorcycles are engineered for off-road riding, trail exploration, and light street use, embodying a rich heritage in competitive enduro. Known for their robust single-cylinder, liquid-cooled four-stroke engines, these models offer a balance of power and agility, competing with other prominent off-road manufacturers of the era. The TE 400, with its approximately 397cc displacement, and the TE 570, featuring a larger 576cc engine, were designed to provide riders with reliable performance in demanding conditions. This parts catalogue provides comprehensive identification and nomenclature for all replaceable components across various systems, including the engine, transmission, chassis, suspension, brakes, wheels, fuel, exhaust, electrical, and control systems. It includes detailed exploded views and part numbers, crucial for accurate part identification and ordering. The manual's primary purpose is to facilitate efficient maintenance and repair by empowering owners and technicians with the precise information needed for component replacement and assembly. Its digital format ensures easy access and printability for practical use in workshops and garages.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 400 / TE TC 570
Year:
2001
Codes
Chassis Codes:
TE 400: VRF, TE 570: VRW (Consult Manual for Specific VIN Decoding)
👋 Introduction
Market Position
Segment:
Dual-sport / Enduro Motorcycle
Competitive Analysis
Competitors:
KTM EXC, Yamaha WR, Honda XR, Suzuki DR series (for the era)
Key Features
Engine Layout:
Single-cylinder, Four-stroke
Intended Use:
Off-road riding, trail riding, light street use
Manual Benefit:
Facilitates accurate part identification and replacement, empowering DIY maintenance and avoiding misinformed repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts Identification and Nomenclature
Secondary Coverage:
Component Breakdown, Exploded Views, Part Numbers
Page Count
Estimated Page Count:
Varies (Typical for Parts Catalogues: 150-300 pages, exact count not specified)
Manual Type
Type:
Parts Catalogue
Language
Language:
English (Likely, common for international manufacturers)
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Cylinder Head, Piston, Crankshaft, Valves, Carburetor, Ignition System Components
Transmission:
Gearbox Components, Clutch Assembly, Shift Mechanism Parts
Chassis:
Frame, Subframe, Swingarm, Linkage System Components
Suspension:
Front Fork Components (Internals, Seals, Tubes), Rear Shock Absorber Components, Linkages
Brakes:
Front and Rear Brake Caliper Components, Master Cylinder Parts, Brake Lever/Pedal Assemblies, Rotors, Lines
Wheels And Tires:
Rims, Spokes, Hubs, Bearings, Tire Specifications (General)
Fuel System:
Fuel Tank, Fuel Lines, Fuel Cap, Carburetor Components (Specific to Model)
Exhaust System:
Exhaust Pipe, Muffler Components, Mounting Hardware
Electrical System:
Wiring Harness Components, Lighting Components (Headlight, Taillight, Indicators), Battery Tray, Ignition Switch Parts
Controls:
Handlebar Components, Levers (Clutch, Brake), Throttle Assembly Parts, Foot Controls
Bodywork And Plastics:
Fairings, Fenders, Seat, Fuel Tank Cover, Number Plates, Graphics
Procedures Included
Part Identification:
Identification of all replaceable parts via exploded diagrams
Part Number Lookup:
Cross-referencing of part numbers for ordering and replacement
Assembly Disassembly Overview:
Visual guidance on how components fit together
Technical Depth
Depth:
Component-level breakdown for replacement and ordering
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Printability:
Printable pages as needed
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, Single-cylinder
Cooling System:
Liquid-cooled
Bore X Stroke:
TE 400: ~84 x 72 mm; TE 570: ~97 x 78 mm (Consult Manual for Precise Specs)
Displacement:
TE 400: ~397cc; TE 570: ~576cc (Consult Manual for Precise Specs)
Performance
Horsepower:
TE 400: Approx. 35-40 HP; TE 570: Approx. 45-50 HP (Estimates, consult manual for exact figures)
Torque:
TE 400: Approx. 30-34 lb-ft; TE 570: Approx. 38-42 lb-ft (Estimates, consult manual for exact figures)
Fuel System
Carburetor:
Mikuni VM or TM series (e.g., VM38, TM36 - specific size varies by model and year)
Fuel Type:
Unleaded Gasoline
Ignition
Ignition System:
Digital CDI
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Features:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Wheelbase:
Approx. 1460-1480 mm (57.5-58.3 in) - Varies slightly by model
Seat Height:
Approx. 950-970 mm (37.4-38.2 in) - Varies
Weights
Dry Weight:
Approx. 115-125 kg (253-275 lbs) - Varies by model
Fuel Capacity:
Approx. 9-11 liters (2.4-2.9 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Off-road motorcycle, not subjected to standard automotive crash testing)
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Passive Features
Lighting:
Headlight, Taillight, Brake Light (for street legality, may vary by region)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle with minimal electronic features beyond ignition and lighting)
Driver Assistance
Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 15-30 hours of operation or semi-annually (Consult Owner's Manual for precise intervals)
Air Filter Cleaning:
Recommended every 5-10 hours of operation or after dusty rides
Spark Plug Replacement:
Recommended every 20-40 hours or annually
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 20W-50 motorcycle specific oil (JASO MA rated) - Consult Manual
Transmission Oil Type:
Shared with engine oil. Capacity: Approx. 0.8 - 1.0 liters (Consult Manual)
Coolant Type:
Ethylene Glycol based antifreeze mixture (50/50 with distilled water) - Consult Manual
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve guides, wheel bearings, suspension seals, chain and sprockets.
Potential Problems:
Carburetor tuning sensitivity, potential for coolant leaks if not maintained, wear on kickstart mechanism.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna is a Swedish manufacturer with a long history in motorcycle and forestry equipment production, dating back to 1689 for arms and 1903 for motorcycles.
Model Evolution
Lineage:
The TE (Trophy Enduro) and TC (Trophy Competition) lines represent Husqvarna's commitment to off-road performance and competition. The 400 and 570cc displacements catered to different classes within enduro racing and trail riding.
Production
Era:
Early 2000s, a period of significant development and competition in the off-road motorcycle market.
🏆 Awards & Recognition
Recognitions
Racing Heritage:
Husqvarna has a strong pedigree in off-road racing, and models like the TE series were designed with competitive use in mind. Specific awards for the 2001 models are not readily available in general documentation but are inherent to the brand's off-road success.
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