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HUSQVARNA SM 400 450 510 R Service Repair Workshop Manual 2007

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This manual covers the SM 400 R, SM 450 R, and SM 510 R models from the 2007 production year. These versatile supermoto motorcycles are engineered for performance and agility,...
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HUSQVARNA SM 400 450 510 R Service Repair Workshop Manual 2007
This manual covers the SM 400 R, SM 450 R, and SM 510 R models from the 2007 production year. These versatile supermoto motorcycles are engineered for performance and agility, blending off-road capabilities with street-legal dynamics. Known for their robust single-cylinder, 4-stroke engines, with displacements typically around 400cc, 450cc, and 510cc respectively, these bikes offer an engaging riding experience. A brand with a rich heritage in off-road motorsport, has applied its expertise to create a respected line of supermoto machines that are both powerful and responsive, suitable for spirited riding on paved surfaces. This comprehensive Factory Workshop Manual provides complete, step-by-step instructions for all repairs and maintenance tasks, covering the entirety of the 2007 model range from A to Z. It is designed for professional technicians and DIY enthusiasts alike, offering dealership-level repair information to ensure optimal vehicle performance and longevity. The manual includes detailed sections on engine mechanical and electrical systems, fuel and cooling systems, transmission, suspension, brakes, electrical systems, and chassis components. Additionally, it features extensive maintenance procedures, troubleshooting guides, rebuild instructions, and crucial wiring schematics, making it an indispensable resource for maintaining and repairing your supermoto.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 400 R, SM 450 R, SM 510 R
Year:
2007
Product Type:
Service Repair Workshop Manual
Product Identifier:
Husqvarna SM 400/450/510 R Service Repair Workshop Manual 2007
👋 Introduction
Market Position
Target Audience:
Owners and independent repair shops seeking dealership-level repair information.
Value Proposition:
Cost savings through DIY repairs, comprehensive and specific information.
Competitive Analysis
Uniqueness:
Vehicle/model specific, not generic. Same type of manual used by technicians.
Key Features
Completeness:
The only service repair workshop manual you will ever need.
Accessibility:
Instant download, printable pages, zoomable images.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair and maintenance for Husqvarna SM 400 R, SM 450 R, and SM 510 R models.
Scope:
All models and all repairs A-Z for the 2007 model year.
Page Count
Estimated Page Count:
Manufacturer specific, typically 400-800 pages for this type of comprehensive manual. (Note: Specific page count not provided, but implied to be extensive for A-Z coverage).
Manual Type
Type:
Factory Workshop Manual
Intended User:
Professional Technicians and DIY Enthusiasts
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, inspection, assembly, and tuning.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system.
Fuel System:
Fuel pump, injectors, fuel lines, throttle body, carburetors (if applicable for specific models/regions).
Cooling System:
Radiator, coolant, hoses, water pump, thermostat.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable).
Transmission:
Clutch operation, gear shifting mechanisms, gearbox internal components.
Suspension:
Front forks (USD), rear shock absorber, linkage systems, adjustments.
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, bleeding procedures.
Wheels Tires:
Wheel bearings, tire pressure, tire replacement.
Steering:
Handlebar, steering stem, bearings, adjustments.
Electrical System:
Wiring diagrams, battery, lighting, instrumentation, fuses, relays.
Body Chassis:
Frame, fairings, seat, fuel tank, fenders, removal and installation.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, chain adjustments, spark plug replacement, valve clearance checks.
Troubleshooting:
Diagnostic procedures for common problems, fault finding guides.
Repair Procedures:
Step-by-step instructions for component repair and replacement.
Rebuilds:
Complete engine and transmission rebuild procedures.
Wiring Schematics:
Detailed electrical system diagrams for accurate diagnosis and repair.
Technical Depth
Depth:
Factory High-Detail Repair Manual
Instruction Level:
Complete Step-by-Step Instructions
Visuals:
Diagrams, Illustrations, Wiring Schematics
Diagnostics:
Advanced diagnostic procedures used by dealership technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF
Print Quality
Printability:
All pages are printable
Image Enhancement:
Ability to blow-up images and print enlarged copies
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital Format)
Software Compatibility
Operating Systems:
Windows 7, Vista 32/64-bit, XP, ME, 98, NT, 2000. Compatible with Mac computers.
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typically liquid-cooled, DOHC for these models).
Displacement Sm400:
Approximately 400cc (Exact specification to be found within the manual).
Displacement Sm450:
Approximately 450cc (Exact specification to be found within the manual).
Displacement Sm510:
Approximately 510cc (Exact specification to be found within the manual).
Performance
Horsepower Range:
Expected range of 45-55 HP, depending on specific model and tuning. (Specific figures in manual).
Torque Range:
Specific torque figures for each model will be detailed in the manual.
Fuel System
Fuel Delivery:
Likely Fuel Injection (FI) system, specific injector type and flow rate detailed in manual.
Ignition System:
Electronic Ignition (CDI/ECU controlled), timing specifications and component testing in manual.
Engine Internals
Bore Stroke:
Specific bore and stroke dimensions for each engine variant will be provided.
Compression Ratio:
Factory specified compression ratios for all models will be listed.
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission.
Clutch Type:
Hydraulically operated wet multi-plate clutch. Specifications for clutch plate thickness, free play, and fluid type will be present.
Features
Gear Ratios:
Detailed gear ratios for all 6 speeds will be included in the manual.
Maintenance
Transmission Fluid Spec:
Specific transmission oil type and capacity will be listed.
📐 Dimensions
Exterior
Overall Length:
Model specific, dimensions will be detailed in the manual.
Overall Width:
Model specific, dimensions will be detailed in the manual.
Seat Height:
Model specific, seat height will be detailed in the manual.
Weights
Dry Weight:
Model specific dry weights will be listed in the manual. (e.g., SM450R around 120-130 kg).
Fuel Tank Capacity:
Specific fuel tank capacity for each model will be provided.
🛡️ Safety Features
Ratings
Safety Certifications:
Not applicable to this type of off-road/supermoto vehicle in the same way as cars. Manual will focus on mechanical safety and operational integrity.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear. Manual will cover brake system maintenance and overhaul.
Passive Features
Frame Construction:
Steel trellis frame (typical for Husqvarna). Manual will cover frame inspection for integrity.
💡 Technology Features
Infotainment
Infotainment System:
N/A - typically no advanced infotainment systems on these models; focus is on essential instrumentation.
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Cluster:
Digital or analog instrument cluster with speed, RPM, odometer, trip meter, and indicator lights. Manual will cover diagnostics for these components.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific interval (e.g., every 3000-5000 km or annually) will be detailed in the manual.
Air Filter Cleaning:
Recommended intervals for cleaning and oiling the air filter will be provided.
Valve Adjustment Interval:
Recommended intervals for checking and adjusting valve clearances will be specified.
Fluid Specifications
Engine Oil Type:
Specific grade and type of engine oil (e.g., SAE 10W-50, JASO MA) will be listed.
Coolant Type:
Type of coolant and mixture ratio (e.g., 50/50 ethylene glycol) will be specified.
Brake Fluid Type:
Recommended brake fluid type (e.g., DOT 4) will be listed.
Known Issues
Common Wear Items:
Manual will provide guidance on wear items such as brake pads, chain and sprockets, clutch plates, and fork seals.
Performance Tuning:
The manual may include information or baseline settings for engine tuning and performance optimization.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is a Swedish brand, historically known for off-road motorcycles, now part of the KTM Group.
Model Evolution
Supermoto Lineage:
The SM series represents Husqvarna's entry into the supermoto segment, adapting their off-road platform for street use.
Production
Manufacturing Era:
2007 models reflect a period of development and refinement in the supermoto market.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the 2007 models would need independent verification. However, Husqvarna's supermoto line is generally respected for performance and handling.
Ratings
Industry Reviews:
The manual itself is a testament to the vehicle's production status and the availability of professional repair data, implying a certain level of market acceptance and support.
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