Market Position:
Essential resource for owners and independent mechanics seeking to maintain and repair the Husqvarna SM400R 2007-2008 models, offering professional-level guidance.
Competitive Analysis:
Distinguished from third-party manuals by being an 'Actual Genuine Repair Service Factory Manual,' providing the same information used by factory-trained technicians, thus offering superior accuracy and detail.
Key Features:
Complete official factory documentation, step-by-step repair procedures, detailed illustrations and diagrams, advanced troubleshooting guide, searchable PDF format, print-on-demand flexibility, cost-saving potential on labor.
Utility For Owners:
Empowers owners to make informed decisions about maintenance and repair, enabling them to communicate effectively with mechanics or perform tasks themselves, saving money on labor.
Information Access:
Enables users to print only the necessary pages, reducing wear on the digital file and providing a portable reference in the workshop.
Cost Savings:
Potential to save $50 - $60 per hour on shop labor costs by enabling DIY servicing and informed mechanic interactions.
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Page Count:
Hundreds of pages (exact count not specified, but implied comprehensive)
Manual Type:
Factory Service Repair Manual
Manual Origin:
Actual Genuine Repair Service Factory Manuals (NOT 3rd party)
Format:
PDF (Downloadable)
Delivery Method:
Instant download link available on the checkout page after payment.
Software Requirements:
Adobe PDF Reader required for viewing and printing.
Print Restrictions:
Printable without any restriction.
Engine Systems:
Engine Top End, Fuel System, Cooling System, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Wheel Tire Suspension Steering:
Covers wheel bearing service, tire mounting and balancing, spoke tensioning, suspension fork disassembly/rebuild, shock absorber servicing, steering head bearing adjustment and replacement.
Brakes Final Drive:
Includes detailed brake caliper service, master cylinder overhaul, brake line replacement, rear sprocket and chain maintenance, and final drive gear lubrication.
Frame Steering:
Covers frame integrity checks, steering head bearing maintenance and replacement, and handlebar/control adjustments.
Electrical System:
Comprehensive coverage including battery, starter, ignition system, lighting, and all related wiring diagrams and troubleshooting.
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, chain adjustments, brake pad inspection and replacement, tire pressure checks.
Repair Procedures:
Detailed step-by-step instructions for engine rebuilds, transmission overhauls, clutch servicing, brake system repairs, suspension adjustments, steering system repairs, electrical system troubleshooting and repair, frame component repair.
Diagnostic Procedures:
Engine fault symptom diagnosis, electrical system troubleshooting, component testing using specific techniques, analysis of engine management systems.
Electrical System Procedures:
Tracing and verifying wiring diagrams, diagnosing electrical fault symptoms, understanding engine management systems.
Tuning Procedures:
Includes information on carburetor adjustment and tuning for optimal performance and emissions.
Component Replacement:
Includes procedures for replacing common wear items like brake pads, levers, cables, and drive sprockets.
Engine Diagnostics:
Step-by-step guide for diagnosing engine fault symptoms and understanding engine management system logic.
Technical Depth:
Comprehensive, covering fundamental maintenance to complete rebuilds. Includes 'secret techniques used by top mechanics' and 'advanced troubleshooting guide.'
Troubleshooting Guide:
Advanced troubleshooting guide included to diagnose and correct problems, including specific techniques used by top mechanics.
Illustration Quality:
Detailed illustrations, drawings, and photos, including enlarged insets for examining parts in detail, enhance understanding of procedures.
Compatibility:
Works under all PC based Windows operating systems and Mac.
Print Quality:
High Resolution, Printable (individual pages or entire manual)
Searchable Text:
Yes, the PDF format allows for text searching, facilitating quick information retrieval.
Binding Type:
Digital Download (printable)
Paper Type:
N/A (Digital, printable on user's choice of paper)
Engine Type:
Single-cylinder, 4-stroke (specific configuration details not provided in product info, but typical for this class of motorcycle)
Engine Displacement:
400cc (indicated by model name 'SM400R')
Horsepower:
Specific horsepower and torque figures are provided within the manual, crucial for performance tuning and diagnostics.
Fuel System Type:
Carburetor (likely, common for this era and model type, details within manual)
Fuel System Components:
Detailed coverage of fuel tank, petcock, fuel lines, and carburetor model specific information, including jetting and adjustments.
Engine Top End Coverage:
Includes details on cylinder head, valves, camshaft, piston, and rings, with disassembly, inspection, and reassembly procedures.
Engine Lubrication System
Lubrication System Coverage:
Covers oil pump, oil passages, oil filter, and lubrication requirements for optimal engine performance and longevity.
Crankshaft Transmission Coverage:
Detailed procedures for crankshaft inspection, bearing replacement, transmission gear inspection, shifting mechanism, and complete transmission assembly/disassembly.
Gear Ratios:
Detailed gear ratios for all transmission gears are included, essential for performance analysis and tuning.
Cooling System Coverage:
Information on radiator, coolant hoses, water pump, and thermostat, including flushing and coolant replacement procedures.
Wheelbase:
Not specified, detailed in manual
Dimensions Specifications:
Overall length, width, seat height, ground clearance, and other crucial physical dimensions are detailed within the manual.
Dry Weight:
Not specified, detailed in manual
Recommended Oil Change Interval:
Detailed in manual, typically varies based on usage (e.g., every 3,000-5,000 km or annually)
Tune Up Intervals:
Specific intervals for spark plug checks/replacement, air filter cleaning/replacement, and valve clearance adjustment provided in the manual.
Clutch Adjustment Interval:
Guidance on when and how to adjust the clutch cable and inspect clutch wear is provided.
Engine Oil Type:
Specific API classification and viscosity grade (e.g., SAE 10W-40 JASO MA) detailed in manual.
Brake Fluid Type:
DOT 4 (typical for hydraulic disc brakes, specific recommendation in manual)
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (specific type and mixture ratio detailed in manual).
Transmission Oil Type:
Specific gear oil type and viscosity (if separate from engine oil) will be detailed in the manual.
Fork Oil Type:
Specifications for fork oil viscosity and level are provided for suspension servicing.
Common Issues:
Potential issues such as carburetor tuning nuances, suspension seal wear, and specific electrical component reliability are addressed with troubleshooting guidance in the manual.
Electrical Gremlins:
Common electrical connector issues, grounding points, and charging system diagnostics are detailed to help resolve intermittent problems.
Brand Heritage:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, known for its off-road and competition-oriented models, with a strong racing pedigree.
Model Evolution Notes:
The SM400R is part of Husqvarna's Supermoto line, designed for agile on-road performance with off-road inspired chassis and suspension. Specific evolution between 2007 and 2008 is detailed within the manual.
Specific Model Notes:
The SM400R is a supermoto variant, emphasizing road performance with features like 17-inch wheels, street-biased tires, and upgraded suspension compared to its enduro counterparts. Model year differences for 2007 and 2008 are covered.
