HUSQVARNA SMR 450 R Workshop Repair Manual Download All 2007 ModelS COVERED PDF

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR 450 R Year: 2007 Model Variant: All 2007 Models Covered 👋 Introduction Market Position Category: Performance Supermoto Motorcycle Target User: Enthusiast riders,...

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Stichworte: 2007 450 Engines Husqvarna Motorcycle SMR 450 R

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Beschreibung

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SMR 450 R

Year:

Model Variant:

All 2007 Models Covered

👋 Introduction

Market Position

Category:

Performance Supermoto Motorcycle

Target User:

Enthusiast riders, track day participants, and DIY motorcycle mechanics focused on the Husqvarna SMR 450 R.

Competitive Analysis

Segment:

High-performance street-legal dirt bikes adapted for supermoto racing and aggressive street riding.

Key Features

Manual Utility:

Provides comprehensive guidance for maintaining, troubleshooting, and repairing all aspects of the 2007 Husqvarna SMR 450 R, enhancing owner self-sufficiency and reducing reliance on professional service.

Information Richness:

Features exploded views, detailed diagrams, step-by-step instructions, and technical specifications for accurate repairs.

Accessibility:

Instant PDF download ensures immediate access to critical service information across various computing devices.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Distribution Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, disassembly, assembly, inspection, repair of engine components (cylinder, piston, crankshaft, connecting rod, valves, camshaft, timing).

Engine Fuel System:

Carburetor (Mikuni VM38SS or similar), fuel pump, fuel lines, fuel tank inspection and maintenance.

Engine Ignition System:

CDI unit, ignition coil, spark plug, wiring, timing specifications.

Cooling System:

Radiator, coolant hoses, fan, thermostat, coolant specifications, bleeding procedures.

Transmission Drivetrain:

Clutch operation, gears, shifting mechanism, final drive (chain and sprockets), lubrication, disassembly/assembly.

Suspension Front:

Upside-down telescopic forks (Marzocchi or similar), seals, oil type and level, damping adjustments, spring preload, disassembly and reassembly.

Suspension Rear:

Monoshock absorber (WP or similar), linkage system, swingarm, bearings, adjustments, rebuild procedures.

Brakes Front:

Hydraulic disc brake system, caliper, master cylinder, brake pads, brake fluid specifications, bleeding, rotor inspection and replacement.

Brakes Rear:

Hydraulic disc brake system, caliper, master cylinder, brake pads, brake fluid specifications, bleeding, rotor inspection and replacement.

Wheels Tires:

Spoked wheels, hubs, bearings, tire pressure specifications, tire replacement, wheel balancing.

Electrical System:

Wiring diagrams, battery, lighting (headlight, taillight, turn signals), horn, starter system, fuses, relays.

Frame Chassis:

Frame inspection, steering head bearings, swingarm pivot, footpegs, handle bar components.

Bodywork:

Fenders, fuel tank cover, seat, fairings, graphics, fasteners.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, lubrication points, brake checks, tire pressure checks.

Troubleshooting:

Diagnostic procedures for common problems related to starting, running, braking, and electrical systems.

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, component inspection, parts replacement, and reassembly.

Suspension Rebuild:

Detailed guides for servicing and rebuilding front forks and rear shock absorbers, including seal replacement and oil changes.

Brake System Service:

Instructions for bleeding brake systems, replacing brake pads and rotors, and servicing master cylinders and calipers.

Electrical Diagnostics:

Utilizing wiring diagrams for troubleshooting electrical faults, including lighting, ignition, and starting circuits.

Carburetor Tuning:

Adjustment and cleaning procedures for optimal performance, including jetting and idle settings.

Wheel Bearing Replacement:

Steps for safely removing and installing wheel bearings.

Steering Head Bearing Service:

Inspection, adjustment, and replacement of steering head bearings.

Chain And Sprocket Replacement:

Proper procedure for replacing drive chain and sprockets, including slack adjustment.

Technical Depth

Depth Level:

Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts.

Diagnostic Capability:

Detailed diagnostic trees and troubleshooting flowcharts for identifying and resolving mechanical and electrical issues.

Repair Complexity:

Covers everything from minor adjustments to complete engine and chassis rebuilds.

Component Level Detail:

In-depth information on individual component specifications, tolerances, and wear limits.

📊 Manual Specifications

File Format

Format Type:

Compatibility:

PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)

Searchability:

Likely searchable text within the PDF for quick information retrieval (dependent on PDF creation).

Print Readability:

Designed for clear on-screen viewing and printing of all diagrams, illustrations, and text.

Digital Quality:

High-quality digital reproduction of original workshop manual content.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, liquid-cooled

Displacement:

Approx. 449.3 cc (specific bore and stroke may vary slightly by sub-model or region, typically around 97mm bore x 60.8mm stroke)

Bore X Stroke:

Refer to specific model VIN for precise measurements, commonly around 97 mm x 60.8 mm

Compression Ratio:

Typically around 12.0:1 to 12.5:1 (confirm with specific model specs)

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves per cylinder

Performance

Horsepower Est:

Estimated 50-55 HP (at crankshaft, peak output may vary)

Torque Est:

Estimated 45-50 Nm (at crankshaft, peak output may vary)

Fuel System

Carburetor Model:

Mikuni VM38SS or similar performance carburetor

Fuel Type:

Unleaded gasoline (RON 95 or higher recommended)

Lubrication

Oil Type:

SAE 10W-40, JASO MA, API SG or higher motorcycle-specific synthetic or semi-synthetic oil.

Oil Capacity:

Approx. 1.5 - 1.7 Liters (including filter, check dipstick/sight glass)

Ignition System

Ignition Type:

Digital CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission

Optional

Transmission Variants:

N/A (standard configuration)

Features

Clutch Type:

Wet, multi-plate, hydraulic activation

Final Drive:

O-ring sealed chain drive

Gear Ratios:

Specific gear ratios are detailed within the manual, crucial for performance tuning.

Transmission Oil:

Refer to manual for specific transmission oil type and capacity (often shared with engine oil or a dedicated lubricant).

📐 Dimensions

Exterior

Overall Length:

Refer to specific model data, typically around 2100-2200 mm

Overall Width:

Refer to specific model data, typically around 800-850 mm

Overall Height:

Refer to specific model data, typically around 1200-1250 mm (to top of handlebars)

Seat Height:

Refer to specific model data, typically around 880-910 mm

Ground Clearance:

Refer to specific model data, typically around 300-340 mm

Weights

Dry Weight:

Approx. 120-130 kg (significant variation based on equipment and fluids)

Curb Weight:

Approx. 135-145 kg (with all necessary fluids, ready to ride)

Fuel Tank Capacity:

Approx. 9-10 Liters

Wheelbase:

Refer to specific model data, typically around 1460-1480 mm

🛡️ Safety Features

Ratings

Crash Test Results:

N/A for motorcycles; safety focus is on handling, braking, and rider protection gear.

Active Features

Braking System:

Powerful hydraulic disc brakes front and rear for effective stopping power.

Suspension Handling:

Performance-oriented suspension provides stability and control during aggressive riding.

Tire Adhesion:

Supermoto-specific tires offer excellent grip on asphalt surfaces.

Passive Features

Lighting:

Headlight, taillight, and optional turn signals for visibility and regulatory compliance.

Frame Integrity:

Robust chassis designed to withstand the demands of supermoto riding.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Performance-oriented motorcycle, no infotainment system).

Driver Assistance

Assistance Features:

N/A (No electronic rider aids like ABS or traction control on this model).

Connectivity

Connectivity Options:

N/A (No integrated connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10-15 hours of riding or annually, whichever comes first. More frequently under severe use.

Air Filter Cleaning:

Check every 5-10 hours, clean or replace as needed, especially in dusty conditions.

Spark Plug Inspection:

Inspect every 15-20 hours, replace as needed based on condition.

Chain Lubrication Adjustment:

Lubricate every 5-8 hours of riding, adjust slack as per manual specifications (typically 15-25mm free play).

Fork Oil Change:

Recommend checking and potentially changing fork oil annually or every 20-30 hours of riding.

Fluid Specifications

Engine Oil:

SAE 10W-40, JASO MA, API SG or higher motorcycle synthetic oil. (e.g., Motul 5100, Castrol Power 1).

Brake Fluid:

DOT 4 (or DOT 5.1 where specified) non-silicone-based hydraulic brake fluid.

Coolant:

Ethylene glycol-based antifreeze coolant, mixed 50/50 with distilled water. Ensure freeze protection for local climate.

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, wheel bearings, chain and sprockets due to high-performance usage.

Potential Electrical Gremlins:

Loose connections or vibration-induced issues in the electrical system can occur; regular inspection of wiring harness is advised.

Carburetor Maintenance:

Carburetor can be sensitive to dirt ingress and may require periodic cleaning and adjustment for optimal performance.

📚 Vehicle History

Brand Heritage

Heritage Focus:

Husqvarna Motorcycles, with a long history dating back to 1903, is renowned for its off-road and competition motorcycles, a heritage that informs the SMR series.

Model Evolution

Series Origin:

The SMR line represents Husqvarna's entry and continued presence in the Supermoto segment, blending motocross chassis with street-legal components and specialized tires.

2007 Context:

The 2007 model year represents a significant development in Husqvarna's modern era, offering a potent and competitive Supermoto package.

Production

Manufacturing Location:

Historically produced in Sweden, with later production shifting to Italy following various ownership changes.

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

While specific awards for the 2007 SMR 450 R may be scarce, the model contributed to Husqvarna's reputation in competitive Supermoto circles.

Ratings

Owner Satisfaction:

Generally high among dedicated Husqvarna owners who appreciate the performance and distinctive character of the brand.