Segment:
Performance Motocross/Off-Road Motorcycles
Target Audience:
Enthusiasts, home mechanics, and professional service technicians working on Husqvarna TC models.
Competitors:
KTM EXC Series, Yamaha YZ Series, Honda CRF Series, Kawasaki KX Series, Suzuki RM Series.
Feature 1:
Instant PDF download for immediate access.
Feature 2:
Covers multiple model variants within the same manual.
Feature 3:
Easy-to-read format with detailed illustrations and diagrams.
Feature 4:
Enables DIY servicing, repairs, and adjustments.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for all engine variants.
Fuel System:
Carburetor or fuel injection system (depending on specific model variant) diagnostics, cleaning, adjustment, and repair.
Ignition System:
Ignition coil, spark plug, CDI unit, and related wiring diagnostics and replacement.
Cooling System:
Radiator, coolant hoses, water pump, and thermostat inspection, maintenance, and repair.
Exhaust System:
Muffler, head pipe, and heat shield inspection and replacement.
Transmission And Drivetrain:
Clutch operation, gearbox disassembly and reassembly, chain and sprocket maintenance, and final drive inspection.
Suspension Front:
Front fork disassembly, seal replacement, oil level and viscosity specifications, damping adjustments, and alignment.
Suspension Rear:
Rear shock absorber service, linkage lubrication and inspection, and swingarm bearing maintenance.
Braking System Front:
Brake caliper service, master cylinder overhaul, brake pad replacement, rotor inspection, and bleeding procedures.
Braking System Rear:
Rear brake caliper, master cylinder, brake pedal, and associated components servicing.
Wheels And Tires:
Spoke tension adjustment, wheel bearing service, tire pressure recommendations, and tire replacement.
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starter motor, and general electrical troubleshooting.
Frame And Bodywork:
Frame inspection, plastic component removal and installation, seat, and fuel tank servicing.
Scheduled Maintenance:
Detailed information on routine service intervals for oil changes, filter replacements, chain lubrication, and inspections.
Troubleshooting:
Systematic diagnostic guides for common problems and fault finding.
Disassembly Reassembly:
Step-by-step instructions with clear diagrams for all major components and systems.
Adjustments:
Precise instructions for throttle cable, clutch cable, carburetor settings, and suspension adjustments.
Overhaul Procedures:
In-depth guides for complete engine, transmission, and suspension rebuilds.
Torque Specifications:
Essential torque values for all critical fasteners to ensure correct assembly and prevent damage.
Fluid Recommendations:
Specific types and quantities of engine oil, coolant, brake fluid, and other necessary lubricants.
Depth:
Comprehensive from basic rider maintenance to full engine and chassis rebuilds.
Diagnostic Capabilities:
Includes detailed diagnostic flowcharts and troubleshooting trees.
Visual Aids:
Features exploded views, diagrams, and illustrations to clarify disassembly and assembly processes.
Engine Type Tc250:
Single-cylinder, 4-stroke
Engine Type Tc450:
Single-cylinder, 4-stroke
Engine Type Tc510:
Single-cylinder, 4-stroke
Displacement Tc250:
Approximately 250cc (specific bore/stroke varies)
Displacement Tc450:
Approximately 450cc (specific bore/stroke varies)
Displacement Tc510:
Approximately 510cc (specific bore/stroke varies)
Horsepower Range:
Varies by model, typically in the 40-60 HP range for these displacements in this era.
Torque Range:
Varies by model, generally strong low-to-mid range torque suitable for off-road.
Fuel Delivery:
Likely Keihin carburetors or early electronic fuel injection systems depending on exact variant. Manual will detail specific system.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual).
Oil Change Interval:
Refer to manual for specific mileage or riding hour intervals, typically every 10-15 hours for hard off-road use.
Air Filter Cleaning:
Frequent cleaning/replacement recommended, especially after dusty rides.
Chain Lubrication Adjustment:
Regularly, depending on conditions (every 500-1000 km or more frequently if exposed to dirt/water).
Valve Clearance Check:
Periodic check required, interval specified in manual (e.g., every 100-200 hours).
Engine Oil Type:
Specific motorcycle-grade 4-stroke engine oil (e.g., SAE 10W-40 or 15W-50, JASO MA rated) as per manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (typically 50/50 with distilled water).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (confirm with manual).
Fork Oil Viscosity:
Specific viscosity grade (e.g., 5W or 7.5W) and level required, detailed in manual.
Common Issues 2007-2008:
Potential for clutch wear, suspension seal leaks, and carburetor tuning depending on usage. Manual will detail specific checks.
Electrical Component Checks:
Regular inspection of wiring harnesses and connectors, particularly for dirt ingress.
