Husqvarna TC250 2007 2008 Factory Service Repair Manual

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The TC250 Motocross model, produced for the 2007 and 2008 model years, represents a competitive offering in the motocross segment. Built upon a long heritage in off-road racing, this two-stroke,...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 102433

Stichworte: 2007 2008 Husqvarna Misc Motorcycle Motorcycles TC250

Produktvarianten

Beschreibung

The TC250 Motocross model, produced for the 2007 and 2008 model years, represents a competitive offering in the motocross segment. Built upon a long heritage in off-road racing, this two-stroke, liquid-cooled, single-cylinder machine is engineered for performance and durability on the track. Its design focuses on delivering power and agility, essential for demanding motocross competition. This Factory Service Repair Manual provides comprehensive documentation for the TC250, covering all essential maintenance, repair, and diagnostic procedures. It includes detailed information on engine rebuilds, fuel and ignition systems, suspension, brakes, and electrical components, along with torque specifications and fluid recommendations. The manual is designed to assist owners and technicians in performing accurate upkeep and troubleshooting, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TC250

Model Variant:

Motocross

Year:

2007, 2008

Codes

Manual Product Name:

Husqvarna TC250 2007 2008 Factory Service Repair Manual

Manual Format Code:

PDF Download

👋 Introduction

Market Position

Segment:

Competition Motocross

Target Audience:

Motocross racers, mechanics, performance enthusiasts

Competitive Analysis

Competitors 2007 2008:

KTM EXC, Yamaha YZ, Honda CRF, Suzuki RM-Z, Kawasaki KX

Key Features Vehicle

Engine Configuration:

Single-cylinder, 2-stroke (Typical for TC250, though manual might cover variants)

Key Features Manual

Benefit 1:

Essential for accurate maintenance and repairs, ensuring optimal performance and longevity.

Benefit 2:

Enables effective troubleshooting, reducing downtime and costly mechanic errors.

Benefit 3:

Provides factory-level insights into specifications, clearances, and procedures.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

Completeness:

Complete Official Factory Documentation

Page Count

Estimated Pages:

Hundreds (Specific count not provided in product info, typical for this type of manual)

📖 Manual Coverage

Systems Covered

Engine:

Full rebuild, maintenance, troubleshooting, diagnosis, specifications

Fuel System:

Carburetor tuning, fuel delivery, fuel pump, fuel tank service

Ignition System:

CDI unit, spark plug, wiring diagrams, timing

Cooling System:

Radiator, hoses, thermostat, coolant specifications, bleeding procedures

Exhaust System:

Muffler, header pipe, gaskets, proper sealing

Transmission:

Clutch operation, gear inspection, oil change, lubrication

Suspension Front:

Fork seal replacement, oil levels, damping adjustments, assembly/disassembly

Suspension Rear:

Shock absorber service, linkage lubrication, spring preload adjustment

Brakes Front:

Caliper service, pad replacement, rotor inspection, bleeding procedure, master cylinder

Brakes Rear:

Caliper service, pad replacement, rotor inspection, bleeding procedure, master cylinder

Wheels And Tires:

Tire pressure, wheel bearing service, spoke tensioning

Electrical System:

Wiring diagrams, lighting, battery maintenance, component testing

Frame And Bodywork:

Chassis inspection, plastic panel removal/installation, seat maintenance

Controls:

Throttle cable adjustment, clutch lever service, brake lever service

Lubrication Points:

Detailed lubrication schedule and specific grease/oil types

Procedures Included

Preventative Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Troubleshooting:

Diagnostic flowcharts for common and uncommon issues

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation

Rebuilds:

Complete engine and suspension rebuild instructions

Adjustments:

Carburetor, chain, clutch, brake adjustments

Disassembly Assembly:

Detailed instructions for taking components apart and putting them back together

Technical Depth

Diagnostic Capability:

Advanced diagnostic procedures and fault code interpretation (if applicable)

Rebuild Detail:

Comprehensive engine and gearbox rebuild specifications and tolerances

Electrical Diagrams:

Full color, detailed wiring diagrams

Torque Specifications:

Precise torque values for all critical fasteners

Clearances Tolerances:

Engine component clearances, piston-to-cylinder, bearing tolerances

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable (standard for factory PDFs)

Print Quality

Printability:

Designed for printing, allows for full or partial printing

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper Quality:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, Liquid-Cooled, Single-Cylinder (Primary configuration for TC250)

Displacement:

Approx. 249 cc (Specific variants might exist)

Bore X Stroke:

Refer to manual for exact specifications

Compression Ratio:

Refer to manual for exact specifications

Performance

Horsepower:

Estimated 45-50 HP (Typical for class, refer to manual for precise figures)

Torque:

Refer to manual for exact specifications

Fuel System

Fuel Delivery:

Carburetor (e.g., Keihin PWK 38mm)

Fuel Type:

Unleaded gasoline (Refer to manual for octane rating recommendations)

Oil Mixture:

Pre-mix (Refer to manual for recommended oil/fuel ratio, typically 40:1 or 50:1)

Ignition System

Ignition Type:

Digital CDI (Capacitor Discharge Ignition)

Cooling System

Cooling Method:

Liquid-Cooled

Lubrication

Engine Oil Type:

2-stroke Pre-mix Oil (Refer to manual for specific API/JASO ratings)

Transmission Oil Type:

Refer to manual for specific gearbox oil grade (e.g., SAE 75W/90 or SAE 10W/30 motorcycle specific)

🔧 Transmission

Standard

Transmission Type:

6-speed Manual

Clutch Type:

Wet, Multi-plate

Features

Gear Ratios:

Refer to manual for specific gear ratios

Final Drive:

Chain drive (Refer to manual for sprocket size and chain type recommendations)

📐 Dimensions

Exterior

Wheelbase:

Refer to manual for exact specifications

Seat Height:

Refer to manual for exact specifications

Weights

Dry Weight:

Approx. 225 lbs (102 kg) (Typical for class, refer to manual)

Fuel Tank Capacity:

Approx. 7.5 Liters (1.97 Gallons) (Refer to manual)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Off-road vehicles are not typically crash-tested or rated by agencies like NHTSA/Euro NCAP)

Active Features

Active Safety:

Effective braking system, responsive handling

Passive Features

Passive Safety:

Robust frame construction, durable body panels

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a competition motocross bike, no infotainment features expected).

Driver Assistance

Driver Assistance Features:

N/A (This is a competition motocross bike, no electronic rider aids expected).

Connectivity

Connectivity Features:

N/A (This is a competition motocross bike, no connectivity features expected).

🔧 Maintenance

Service Intervals

Oil Change Frequency:

Refer to manual (Typically every 10-15 hours of riding for transmission oil)

Air Filter Cleaning:

Refer to manual (Crucial for 2-strokes, often every few rides or as needed)

Spark Plug Replacement:

Refer to manual (Recommended periodically based on usage)

Top End Rebuild:

Refer to manual (Highly dependent on usage, can range from 40-100 hours)

Fluid Specifications

Fork Oil Type:

Refer to manual for viscosity (e.g., SAE 5W or 7.5W) and quantity.

Coolant Type:

Ethylene glycol-based antifreeze/coolant (Refer to manual for mix ratio and specifications)

Known Issues

Common Wear Items:

Clutch plates, piston rings, spark plugs, chain and sprockets, fork seals.

Potential Failures:

Overheating if coolant system is neglected, premature wear from improper fuel/oil mixture.

Torque Values

Engine Mounts:

Refer to manual for critical engine mount torque values.

Wheel Axles:

Refer to manual for proper axle nut torque specifications.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, founded in Sweden in 1903.

Model Evolution

Tc Series Heritage:

Husqvarna has a long and successful history in motocross and off-road racing, with the TC series representing their competitive dirt bike line.

Production

Manufacturing Location:

Historically Sweden, later Italy following acquisitions.

🏆 Awards & Recognition

Recognitions

Racing Success:

Husqvarna has a strong pedigree in professional motocross and enduro racing, implying competitive performance for the TC series.

Ratings

Magazine Reviews:

Specific awards not listed in product info, but contemporary reviews would be found in motocross publications of the era.

Certifications

Emissions Compliance:

N/A (Off-road competition vehicles are typically not subject to road emissions standards.)