Target Audience:
Husqvarna motorcycle owners, independent repair shops, and DIY enthusiasts performing maintenance and repairs on 2004 models.
Value Proposition:
Provides comprehensive, model-specific repair data, empowering users to maintain and repair their Husqvarna motorcycles effectively and cost-efficiently.
Instant Download:
Immediate access to critical repair information post-purchase.
All 2004 Models:
Covers the full range of Husqvarna's 2004 off-road and supermoto offerings.
Detailed Procedures:
Step-by-step instructions for every repair, ensuring accuracy and reducing guesswork.
Engine Mechanical:
Engine disassembly, inspection, reassembly, valve adjustment, piston/cylinder, crankshaft, timing.
Engine Electrical:
Ignition system, CDI unit, spark plug, wiring diagrams, starter system.
Fuel System:
Carburetor (Mikuni/Keihin type specific to models), fuel pump, fuel tank, fuel lines, fuel filter.
Cooling System:
Radiator, coolant, hoses, water pump, thermostat.
Transmission Drivetrain:
Gearbox (clutch, gears, shafts), final drive, chain, sprockets, lubrication.
Suspension:
Front forks (damping, seals, oil), rear shock absorber (preload, damping), linkages, bearings.
Brakes:
Hydraulic brake systems (front and rear calipers, master cylinders, lines, pads, discs), bleeding procedure.
Electrical System:
Lighting, horn, battery, charging system, handlebar controls, troubleshooting.
Chassis Frame:
Frame inspection, headstock bearings, swingarm, rear axle.
Bodywork Plastics:
Fender removal/installation, seat, fuel tank cover, side panels, graphics.
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, spark plug checks, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults.
Component Overhaul:
Detailed instructions for dismantling, inspecting, repairing, and reassembling major components.
Wiring Diagrams:
Complete electrical schematics for all models covered.
Torque Specifications:
Precise torque values for all critical fasteners.
Adjustment Procedures:
Carburetor, clutch, throttle, brake lever, suspension settings.
Special Tool Requirements:
Identification and use of any specialized tools needed for specific repairs.
Depth:
Comprehensive: From basic maintenance to complete engine and gearbox rebuilds.
Diagnostic Capabilities:
Detailed troubleshooting guides for identifying and resolving mechanical and electrical issues.
Illustrations Diagrams:
Richly illustrated with exploded views, step-by-step diagrams, and clear line drawings.
Format Details:
PDF. Allows for easy searching, printing, and digital viewing on multiple devices. Compatible with PC & Mac (Windows 95 to Windows 11, macOS).
Quality:
High-resolution digital PDF, ensuring clarity of text, diagrams, and images.
Binding:
Not applicable (Digital Download)
Paper:
Not applicable (Digital Download)
Engine Type:
Four-stroke, single-cylinder (typical for these models)
Displacement Tc250 Te250:
Approximately 250cc
Displacement Tc450 Te450 Sm450R:
Approximately 450cc
Displacement Sm400:
Approximately 400cc
Horsepower Range:
Varies by model and specific tune, but typically in the 40-55 HP range for 450cc models.
Torque Range:
Varies by model and specific tune, but significant low-end and mid-range torque expected for off-road applications.
Carburetor Type:
Likely Mikuni TM series or Keihin FCR series, with specific model and size variations.
Ignition System:
Digital CDI (Capacitor Discharge Ignition) with variable ignition timing.
Oil Change Interval:
Typically every 10-20 hours of riding, or as specified in the manual for street use.
Air Filter Cleaning:
Recommended after every few rides or in dusty conditions.
Valve Clearance Check:
Typically every 50-100 hours of riding, or based on performance symptoms.
Engine Oil Type:
High-quality synthetic or semi-synthetic motorcycle engine oil (e.g., SAE 10W-40 or 10W-50, JASO MA rated). Specific viscosity and API rating to be confirmed in manual.
Fork Oil Type:
Specific fork oil grade (e.g., SAE 5W or 10W) and quantity, as detailed in the manual.
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water.
Carburetor Tuning:
Can require precise jetting and adjustment for optimal performance and altitude compensation.
Suspension Seals:
Fork seal leaks can occur with aggressive riding or age, requiring periodic inspection and replacement.
Cam Chain Tensioner:
Automatic cam chain tensioners can sometimes fail or require adjustment.
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Off Road Lineage:
The TC (Competition) and TE (Enduro) lines represent Husqvarna's long-standing commitment to off-road racing and riding, with continuous development in engine and chassis technology.
Supermoto Variant:
The SM (Supermoto) models are street-legal variants adapted from the off-road platforms, featuring smaller wheels, road tires, and road-legal lighting and components.
Manufacturing Location:
Historically Sweden, with potential for Italian manufacturing during certain periods (e.g., under Cagiva ownership in the early 2000s).
