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Husqvarna TC449 TE449 TE511 TXC449 TXC511 SMR449 SMR511 Motorcycle Service Repair Manual 2011-2012

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This manual covers the TC449, TE449, TE511, TXC449, TXC511, SMR449, and SMR511 motorcycles produced between 2011 and 2012. These models represent a commitment to performance and off-road capability, drawing on...
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Husqvarna TC449 TE449 TE511 TXC449 TXC511 SMR449 SMR511 Motorcycle Service Repair Manual 2011-2012
This manual covers the TC449, TE449, TE511, TXC449, TXC511, SMR449, and SMR511 motorcycles produced between 2011 and 2012. These models represent a commitment to performance and off-road capability, drawing on a rich heritage dating back to 1903. Known for their potent single-cylinder, liquid-cooled engines with electronic fuel injection and hydraulically controlled clutches, these motorcycles were designed for various disciplines including motocross, enduro, and supermoto. Manufactured in Italy during this period, they reflect a blend of heritage and modern engineering. This comprehensive service repair manual provides detailed information essential for maintaining and repairing your motorcycle. It covers the engine, chassis, suspension, brakes, and electrical systems, offering step-by-step procedures for routine maintenance, component replacement, and troubleshooting. With hundreds of photos, illustrations, torque specifications, and part diagrams, this manual is an invaluable resource for both do-it-yourself enthusiasts and professional technicians. The digital format ensures easy access and searchability across multiple devices, empowering you to keep your vehicle in optimal working condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC449, TE449, TE511, TXC449, TXC511, SMR449, SMR511
Product Name:
Husqvarna TC449 TE449 TE511 TXC449 TXC511 SMR449 SMR511 Motorcycle Service Repair Manual 2011-2012
Generation
Production Years:
2011-2012
Codes
Vehicle Serial Number Prefix My11:
ZKHA600AABV, ZKHTC443#, ZKHKEEFM#, ZKHKEEGM#, ZKHTX440#, ZKHTX510#, ZKHA600ABBV, ZKHLEEFM#, ZKHA601ABBV, ZKHLEEGM#
Vehicle Serial Number Prefix My12:
ZKHA600AABV, ZKHTC443#, ZKHKEEFM#, ZKHKEEGM#, ZKHTX440#, ZKHTX510#, ZKHA601ABBV, ZKHLEEGM#
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics alike
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, empowering owners to perform their own repairs and save money
Key Features
Content Highlight:
Hundreds of photos and illustrations, detailed step-by-step instructions, torque specs, part diagrams
📋 Manual Details
Coverage Areas
Models Covered:
TC449, TE449, TE511, TXC449, TXC511, SMR449, SMR511
Production Years Covered:
2011, 2012
Page Count
Total Pages:
414
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly/reassembly, adjustments, troubleshooting, cooling, fuel injection system, hydraulically controlled clutch
Chassis And Suspension:
Front suspension, rear suspension, chassis and wheels
Brakes:
Complete brake system service and repair
Electrical System:
Wiring schematics, troubleshooting, component testing
Procedures Included
Maintenance:
Routine maintenance, service intervals, fluid checks and changes
Repair:
Complete tear down and rebuild procedures, component replacement, diagnostic procedures
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds, including detailed illustrations and part diagrams
📊 Manual Specifications
File Format
Searchable Text:
Yes
Compatibility:
All versions of Windows & Mac, Linux OS, iPhone, iPad, Android
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typically 449cc and 511cc variants)
Performance
Displacement Options:
449cc and 511cc
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Cooling
Cooling System:
Liquid-cooled
Clutch
Clutch Operation:
Hydraulically controlled
🔧 Transmission
Standard
Transmission Type:
Manual transmission (likely 6-speed, specific details within manual)
Optional
Optional Transmissions:
N/A (Typically single transmission option per model)
Features
Gear Ratios:
Detailed in manual
📐 Dimensions
Exterior
Body Styles:
Motocross (TC), Enduro (TE), Dual-Sport (TE), Supermoto (SMR), Cross-Country (TXC)
Weights
Dry Weight Estimates:
Varies by model, typically in the range of 110-120 kg (240-265 lbs) - specific details in manual
Tires
Tire Sizes:
Model dependent, specific sizes provided in manual (e.g., common off-road and street sizes)
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety features; specific advanced safety systems are minimal for this era of off-road/performance bikes.
Active Features
Braking System:
Hydraulic disc brakes front and rear
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display showing speed, RPM, odometer, trip meters, clock, and basic indicator lights.
Driver Assistance
ABS:
Not standard on these models, particularly off-road variants. ABS may be an option on some specific TE or SMR models, check manual.
Connectivity
Diagnostic Ports:
Diagnostic port available for electronic diagnostics, details covered in manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals, typically every 10-15 hours of off-road use or 3000-5000 km for street use.
Valve Adjustment Interval:
Refer to manual for specific intervals, often around 5,000-10,000 km or based on hours of use.
Fluid Specifications
Engine Oil Type:
Synthetic Motorcycle Oil SAE 10W-40 or 15W-50 (refer to manual for exact specification, API SG or higher, JASO MA)
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (50% mix with distilled water)
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
Mineral oil for hydraulic clutch systems (refer to manual for specific type, often DOT 4 or specific mineral fluid)
Known Issues
Common Wear Items:
Clutch slave cylinder seal leakage, fuel pump issues, suspension seal wear, cam chain tensioner.
Electrical Gremlins:
Intermittent electrical connections, stator or rectifier issues can occur with age and vibration.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles boasts one of the oldest motorcycle manufacturing heritages, originating in Sweden in 1903, known for off-road prowess.
Model Evolution
Development Context:
These models represent Husqvarna's effort to update and refine their popular off-road and dual-sport platforms with modern technology and performance enhancements.
Production
Manufacturing Origin:
Italy (during the BMW ownership period)
🏆 Awards & Recognition
Recognitions
Motorcycle Category Awards:
Husqvarna models of this era generally received positive reviews in their respective categories (motocross, enduro, supermoto) for performance and handling, though specific awards vary by publication and model year.
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