menu

0
0
Dein Warenkorb
😊 Product added to cart successfully   Product removed to cart successfully
Dein Einkaufswagen ist leer!
Weiter shoppen
1 2

Husqvarna TE TC 250 450 SM400 4-Strokes 2004 Motorcycle Repair Manual

$16.99
$16.99
This manual covers the 2004 TE/TC 250, TC 450, and SM400 motorcycles. These high-performance, four-stroke machines are renowned for their robust engines, competitive performance, and specialized capabilities, catering to both...
29 people are viewing this right now
Typ: Motorcycle
Anbieter:
Husqvarna
Art.-Nr: 85498
Stichworte: 2004 Husqvarna Misc Motorcycle Motorcycles SM400 TC 450 TE 250
Husqvarna TE TC 250 450 SM400 4-Strokes 2004 Motorcycle Repair Manual
This manual covers the 2004 TE/TC 250, TC 450, and SM400 motorcycles. These high-performance, four-stroke machines are renowned for their robust engines, competitive performance, and specialized capabilities, catering to both off-road enthusiasts and supermoto riders. With a heritage rooted in Swedish engineering and a reputation for durability, these motorcycles represent a significant era in motocross and enduro technology. They are designed for demanding use, offering a powerful and engaging riding experience. This comprehensive repair workshop manual provides full and complete repair and workshop procedures for the specified motorcycle series. It details essential maintenance, troubleshooting, and repair processes across all major systems, including the engine, fuel, ignition, transmission, suspension, brakes, and electrical components. The manual is an indispensable resource for owners and technicians, offering factory-level information from basic checks and routine maintenance to complete engine overhauls and component replacements, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE/TC 250, TC 450, SM400
Year:
2004
Vehicle Type:
Motorcycle
Engine Type:
4-Stroke
👋 Introduction
Market Position
Segment:
High-performance off-road and supermoto motorcycles
Competitive Analysis
Competitors 2004:
KTM EXC/SX, Yamaha YZ/WR, Honda CR/CRF, Suzuki RM/DRZ, Kawasaki KX/KLX
Key Features
Husky Reputation:
Known for robust engines, competitive performance, and specialized off-road capabilities
Manual Value:
Essential for owners and mechanics to maintain and repair these specialized machines
Document Type:
Factory-level repair information
📋 Manual Details
Coverage Areas
Primary Coverage:
Full and complete repair and workshop procedures
Model Coverage Note:
Covers 2004 models and onwards within the specified series
Page Count
Estimated Pages:
Varies by specific model/engine, typically 300-500+ pages for comprehensive manuals
Manual Type
Type:
Repair Workshop Manual
Language
Language:
English (assumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, and troubleshooting (including top-end, bottom-end, lubrication, cooling)
Fuel System:
Carburetor service, fuel pump, fuel lines, fuel tank maintenance and repair
Ignition System:
Ignition coil, stator, CDI unit, spark plug diagnosis and replacement
Transmission Drivetrain:
Clutch operation, gearbox disassembly/assembly, gear selection, chain/sprocket maintenance
Suspension:
Front fork service (seals, oil, springs), rear shock absorber maintenance and adjustment
Brakes:
Hydraulic brake system overhaul (master cylinders, calipers, lines), bleeding procedures, pad replacement
Electrical System:
Wiring diagrams, battery service, lighting, starter motor, charging system troubleshooting
Chassis Frame:
Frame inspection, steering head bearing service, swingarm maintenance
Bodywork Trim:
Fairing removal/installation, seat, fenders, and other trim components
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, spark plug checks, air filter cleaning/replacement
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues
Repair Overhaul:
Detailed step-by-step instructions for complete engine, transmission, and component rebuilds
Component Replacement:
Instructions for replacing parts like brake pads, clutch plates, bearings, seals, and cables
Diagnostics:
Fault finding charts and diagnostic flowcharts for various systems
Technical Depth
Depth:
Comprehensive (A-Z repair, from basic checks to complete engine rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval
Print Quality
Quality:
Professional quality, suitable for printing sections or the entire manual
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Husqvarna 4-stroke single cylinder
Te Tc 250 Displacement:
Approximately 250cc (specific bore/stroke may vary)
Tc 450 Displacement:
Approximately 450cc (specific bore/stroke may vary)
Sm400 Displacement:
Approximately 400cc (specific bore/stroke may vary)
Cooling System:
Liquid-cooled
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific model variant
Performance
Power Output Approx:
250cc: ~30-35 HP, 400/450cc: ~40-45 HP (estimates, actual may vary)
Torque Spec:
Not specified in product info, requires manual lookup
Fuel System
Carburetor Type:
Mikuni or Keihin flat-slide carburetors common (e.g., VM34, VM36, MX series)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type Recommendation:
High-quality motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40, consult manual for exact specs)
🔧 Transmission
Standard
Type:
Manual
Gear Count:
Typically 5 or 6 speed
Clutch Type:
Wet multi-plate
Features
Primary Drive:
Gear drive
Final Drive:
Chain drive
Transmission Oil Spec:
Dedicated transmission oil or engine oil depending on design (consult manual)
📐 Dimensions
Exterior
Wheelbase Approx:
Varies by model (e.g., 57-58 inches)
Seat Height Approx:
Varies by model (e.g., 36-38 inches)
Weights
Dry Weight Approx:
Varies by model (e.g., 230-260 lbs)
Fuel Capacity Approx:
Varies by model (e.g., 2.0-3.0 gallons)
🛡️ Safety Features
Ratings
Safety Certification:
Designed for off-road competition or street legality (SM models) - meets applicable standards
Active Features
Brakes:
Hydraulic disc brakes (front and rear)
Tires:
Off-road knobby tires (TE/TC) or street-legal tires (SM)
Passive Features
Frame Construction:
Steel perimeter frame (typical for Husqvarna)
Handlebar:
Fat bar or standard diameter handlebars with handguards (often standard)
💡 Technology Features
Infotainment
Features:
N/A (Performance-oriented off-road/supermoto motorcycles focus on mechanical function)
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10-15 hours of use or annually (recommendation, consult manual)
Air Filter Cleaning:
Clean or replace every 5-10 hours of use or as needed based on conditions
Chain Lubrication:
Lubricate every 300-500 miles or after washing/rain
Valve Clearance Check:
Every 20-30 hours of use (critical for engine health)
Fluid Specifications
Engine Oil Capacity:
Varies by model (e.g., 1.0-1.5 liters), consult manual
Brake Fluid Type:
DOT 4 hydraulic fluid
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water)
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve seals, wheel bearings, fork seals
Electrical Connections:
Potential for corrosion on connectors in off-road environments
Carburetor Tuning:
May require periodic tuning due to altitude or temperature changes
📚 Vehicle History
Brand Heritage
Origin:
Swedish brand with a long history in motorcycle manufacturing, particularly off-road
Model Evolution
4-Stroke Development:
Husqvarna has a history of developing competitive 4-stroke off-road and motocross bikes
2004 Context:
Represents a period of significant advancement in motocross and enduro technology
Production
Manufacturing Location:
Typically Italy for Husqvarna motorcycles in this era
🏆 Awards & Recognition
Recognitions
Brand Accolades:
Husqvarna has a strong heritage and numerous wins in enduro and motocross racing
Ratings
Performance Reviews:
Generally well-regarded for their power, handling, and durability in their respective classes
Sale
View full product details →

Unavailable

Sold Out