This manual covers the 2009 lineup of off-road and supermoto motorcycles, including the TE 250, TE 310, TE 450, TE 510, TC 250, TC 450, TC 510, TXC 250 (USA), TXC 450 (USA), TXC 510 (USA), SMR 450, and SMR 510 models. With its rich heritage in off-road racing, these motorcycles have been engineered for performance and durability. The 2009 models represent a significant step in their technological evolution, offering various engine displacements from 250cc to 510cc to suit diverse riding needs and preferences. These bikes are built for demanding conditions, reflecting a commitment to quality and rider experience.
This comprehensive service repair manual provides detailed information for maintaining and repairing your 2009 motorcycle. It covers all essential systems, including the engine, chassis, suspension, brakes, and electrical systems. You will find in-depth procedures for general maintenance, settings, adjustments, troubleshooting, and complete tear-down and reassembly. The manual includes crucial technical specifications, torque settings, part diagrams, and wiring schematics, offering a superior level of detail beyond basic owner's manuals. This resource is invaluable for both DIY enthusiasts and professional mechanics to ensure optimal performance and longevity of the vehicle.
Model:
TE 250, TE 310, TE 450, TE 510, TC 250, TC 450, TC 510, TXC 250, TXC 450, TXC 510, SMR 450, SMR 510
Vin Prefix Te250:
ZKHA200AA9V
Vin Prefix Te310:
ZKHA204AA9V
Vin Prefix Te450:
ZKHA202AA9V
Vin Prefix Te510:
ZKHA203AA9V
Vin Prefix Te250 Usa:
ZKHKBECF*9V
Vin Prefix Te310 Usa:
ZKHKBEDF*9V
Vin Prefix Te450 Usa:
ZKHKBEFF*9V
Vin Prefix Te510 Usa:
ZKHKBEHF*9V
Vin Prefix Tc250:
Not Specified
Vin Prefix Tc450:
ZKHA202AA9V05
Vin Prefix Tc510:
ZKHA203AA9V05
Vin Prefix Tc450 Usa:
ZKHTC450*9V
Vin Prefix Tc510 Usa:
ZKHTC510*9V
Vin Prefix Txc250 Usa:
ZKHTX250*9V
Vin Prefix Txc450 Usa:
ZKHTX450*9V
Vin Prefix Txc510 Usa:
ZKHTX510*9V
Vin Prefix Smr450:
ZKHA202AB9V
Vin Prefix Smr510:
ZKHA203AB9V
Positioning:
Essential technical documentation for owners and technicians of 2009 Husqvarna off-road and supermoto motorcycles, providing comprehensive repair and maintenance capabilities.
Target Audience:
Both DIY enthusiasts and professional mechanics seeking authoritative guidance for their 2009 Husqvarna motorcycles.
Comparison:
Offers a superior level of detail compared to basic owner's manuals, enabling in-depth diagnostics and repairs that can save significant costs compared to dealership service.
Features:
Includes torque specifications, part diagrams, troubleshooting guides, and detailed procedural steps for all major vehicle systems. Searchable PDF format for quick information retrieval.
Models Covered:
Husqvarna TE 250, TE 310, TE 450, TE 510, TC 250, TC 450, TC 510, TXC 250 (USA), TXC 450 (USA), TXC 510 (USA), SMR 450, SMR 510
Region Specific Notes:
Includes notes specifically for USA/CDN-AUS models, indicating potential regional variations in specifications or components.
Type:
Complete Service Repair Manual
Engine:
Complete tear down, rebuild, overhauling, lubrication system, fuel injection system, engine cooling system, engine disassembly, engine re-assembly
Chassis And Suspension:
Front suspension, rear suspension, frame, wheels
Electrical:
Electric system, wiring schematics
Clutch:
Hydraulic control clutch
Optional Parts:
Includes an Optional Parts List, which can be useful for customization or upgrades.
Maintenance:
General maintenance, service intervals, settings and adjustments
Troubleshooting:
Troubles and remedies
Repair And Rebuild:
Complete tear down and rebuild, general operations, specific tools
Kits Assembly:
Contains KITS assembling instructions, likely referring to engine rebuild kits or other component assemblies.
Depth:
Comprehensive repair and service information, including detailed illustrations, diagrams, wiring schematics, specifications, and step-by-step instructions for both do-it-yourselfers and experienced mechanics. Covers complete disassembly and reassembly.
Part Diagrams:
Includes detailed part diagrams for all major assemblies, aiding in part identification and reassembly.
Torque Specifications:
Provides essential torque wrench settings for critical fasteners, crucial for proper assembly and preventing component failure.
Wiring Schematics:
Detailed wiring schematics are included to assist with electrical system diagnosis and repair.
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Quality:
High-quality, searchable PDF with printable pages and zoom functionality. No missing/corrupt pages.
Type:
Digital Download (PDF)
Engine Variants:
Multiple engine displacements tailored to different models: 250cc, 310cc, 450cc, 510cc. Specific engine architecture details would require deeper manual analysis, but likely single-cylinder, four-stroke designs typical for Husqvarna off-road bikes of this era.
Engine Layout:
Single-cylinder, four-stroke (typical for this era and models).
Power Torque:
Specific horsepower and torque figures are not provided in the product description but are detailed within the manual. These figures would vary by engine displacement (250, 310, 450, 510cc).
System Type:
Fuel Injection System (as indicated in manual coverage)
Type:
Manual transmission (specific gear configurations would be detailed in the manual).
Features:
Hydraulic clutch control is specified.
Bike Types:
Enduro (TE, TXC), Motocross (TC), Supermoto (SMR) models, indicating varying chassis and suspension setups.
Dry Weight:
Dry weight figures are not provided but are typically detailed within the service manual for each specific model variant.
Wet Weight:
Wet weight figures are not provided but are typically detailed within the service manual for each specific model variant.
Crash Test Results:
N/A for this type of motorcycle manual.
Features:
Brake system maintenance and repair procedures are covered, essential for safe operation.
Features:
Manual details frame integrity and suspension setup, contributing to overall rider safety and control.
Features:
N/A - Primarily functional motorcycle with no infotainment systems.
Features:
N/A - Basic electronic systems related to fuel injection and ignition.
Intervals:
The manual provides detailed maintenance schedules for all systems, including engine oil changes, filter replacements, valve checks, chain maintenance, and brake system servicing. Specific mileage/hour intervals are detailed for each task.
Engine Oil:
The manual specifies the correct type, viscosity, and capacity for engine oil. For 2009 Husqvarna models, this would typically be a high-quality synthetic motorcycle oil, e.g., SAE 10W-50 or 15W-50, conforming to JASO MA standards. Exact part numbers for recommended fluids and filters are included.
Coolant:
Specifications for coolant type and mixture ratio are provided within the engine cooling system section.
Brake Fluid:
DOT 4 brake fluid is typically specified for hydraulic brake systems of this era.
Clutch Fluid:
Specification for hydraulic clutch fluid (likely DOT 4 or equivalent).
Common Problems:
While not explicitly listed as 'common issues' in the product description, the manual's comprehensive troubleshooting section will address potential problems related to fuel injection, electrical systems, suspension wear, and engine performance inherent to off-road motorcycles of this age and design.
Heritage:
Husqvarna Motorcycles has a long and storied history in off-road motorcycle racing, dating back to the early 20th century, renowned for their performance and durability in demanding conditions.
Evolution:
The 2009 models represent a generation of Husqvarna's transition into more modern engine and chassis technologies, with specific focus on their established off-road and supermoto platforms. The inclusion of different engine sizes (250-510cc) caters to a broad spectrum of rider needs and skill levels.
Manufacturing Location:
Husqvarna motorcycles are historically manufactured in Sweden and later Italy. Specific production location for 2009 models would be detailed in deeper historical sources, but Italy is likely for this era.
Awards:
Specific awards for the 2009 models are not detailed in the product description. Husqvarna as a brand has received numerous accolades in various off-road racing disciplines over its history.
