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Husqvarna TE 449 511 2011 2012 Service Repair Manual

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This manual covers the TE 449 and TE 511 dual-sport/enduro motorcycles produced for the 2011 and 2012 model years. These models represent heritage in off-road motorsports, featuring robust steel/aluminum alloy...
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Art.-Nr: 100550
Husqvarna TE 449 511 2011 2012 Service Repair Manual
This manual covers the TE 449 and TE 511 dual-sport/enduro motorcycles produced for the 2011 and 2012 model years. These models represent heritage in off-road motorsports, featuring robust steel/aluminum alloy chassis, liquid-cooled 4-stroke engines, and advanced suspension systems designed for both on-road versatility and off-road capability. With a focus on performance and durability, these bikes are equipped with electronic fuel injection, a 6-speed transmission, and hydraulic disc brakes, offering a blend of power and rider control suitable for a variety of terrains and riding conditions. This comprehensive workshop service repair manual provides in-depth technical information for owners and mechanics. It details maintenance procedures, including routine service intervals, fluid specifications, and common wear item replacement. The manual also covers extensive repair instructions for all major components, from the engine and transmission to the chassis and electrical systems, complete with troubleshooting guides and diagnostic procedures. With hundreds of illustrations and step-by-step instructions, this English-language manual is an essential resource for maintaining and repairing your TE 449 or TE 511.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 449 / TE 511
Model Line:
TE Series (Dual-Sport/Enduro)
Product Type:
Workshop Service Repair Manual Download
Codes
Product Sku Designation:
Husqvarna TE 449 511 2011 2012 Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced motorcycle mechanics.
Value Proposition:
Inexpensive way to keep the vehicle working properly by providing comprehensive repair and service information.
Competitive Analysis
Advantage Over Competitors:
Complete factory service manual with detailed illustrations and step-by-step procedures, immediate digital download availability.
Key Features
Feature Highlight 1:
Professional quality, in-depth service and repair manual.
Feature Highlight 2:
All styles covered within the specified model years.
📋 Manual Details
Coverage Areas
Covered Models:
Husqvarna TE 449, Husqvarna TE 511
Covered Years:
2011, 2012
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, implies comprehensive)
Manual Type
Type:
Official Full Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Crankshaft/Transmission, Engine Removal/Installation
Chassis Systems:
Clutch, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams, Troubleshooting
General Information:
General Information, Specifications, Maintenance
Appendices:
Appendix (Likely includes specifications, torque values, etc.)
Procedures Included
Diagnostic Procedures:
Troubleshooting guide for electrical and mechanical issues.
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of all major components.
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, adjustments.
Installation Procedures:
Engine removal and installation.
Special Tool Requirements:
Likely details necessary special tools for specific procedures (e.g., bearing pullers, torque wrenches, ignition timing tools) within the manual.
Technical Depth
Depth Of Detail:
Complete factory-level detail, suitable for DIYers and experienced mechanics.
Visual Aids:
Hundreds of photos, illustrations, enlarged insets for detailed part examination.
Instruction Format:
Numbered step-by-step instructions with detailed substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Works on all PC-based Windows operating systems and Mac.
Searchability:
PDF format is generally searchable, aiding in quick information retrieval.
Print Quality
Printability:
Printable without any restriction (entire manual or specific pages).
Binding Type
Delivery Method:
Instant Download (Link appears on checkout page after payment)
Paper Type
Storage Options:
Can be saved to hard drive, burned to CD-ROM.
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke
Engine Configuration Te449:
Single-cylinder (likely based on BMW/Rotax engine architecture for this era)
Engine Configuration Te511:
Single-cylinder (likely based on BMW/Rotax engine architecture for this era)
Performance
Bore Stroke Te449:
Specific values would be detailed within the manual, typically around 94mm x 76mm.
Bore Stroke Te511:
Specific values would be detailed within the manual, typically around 98mm x 76mm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) (Likely Keihin or Mikuni system)
Fuel Type:
Unleaded gasoline (Octane rating to be specified in manual)
Cooling System
Cooling Method:
Liquid-cooled
Engine Lubrication System
Lubrication Type:
Wet sump lubrication system.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
📐 Dimensions
Exterior
Wheelbase Te449 Te511:
Specific values to be found in the manual, typically around 1495mm (58.8 inches).
Suspension Front Type:
Upside-down telescopic forks (e.g., Marzocchi or Sachs)
Suspension Rear Type:
Monoshock with linkage system
Weights
Dry Weight Te449:
Approximate dry weight typically around 118 kg (260 lbs).
Dry Weight Te511:
Approximate dry weight typically around 119 kg (262 lbs).
🛡️ Safety Features
Active Features
Braking System Front:
Hydraulic disc brake (Dual piston caliper typical)
Braking System Rear:
Hydraulic disc brake (Single piston caliper typical)
Passive Features
Frame Construction:
Steel/Aluminum alloy chassis designed for off-road durability and rider maneuverability.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, time, and diagnostic indicators.
Driver Assistance
Lighting System:
Halogen headlight and LED taillight for improved visibility.
Connectivity
Diagnostic Port:
Diagnostic connector for interfacing with diagnostic tools, covered in electrical section of manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals detailed in manual, typically every 3,000-5,000 km or annually.
Valve Adjustment Interval:
Specific intervals detailed in manual, critical for optimal performance.
Fluid Specifications
Engine Oil Type Recommendation:
Fully synthetic motorcycle oil (e.g., SAE 10W-50 or 15W-50) meeting API SG/SH/SJ/SL specifications. Exact specification in manual.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Specific mixture ratio (e.g., 50/50) in manual.
Brake Fluid Type:
DOT 4 brake fluid.
Clutch Fluid Type:
DOT 4 brake fluid (for hydraulic clutch system).
Fork Oil Type Recommendation:
Specific viscosity and type to be detailed in manual (e.g., SAE 5W or 7.5W).
Shock ABSorber Oil:
Specific type and quantity required for shock servicing will be in the manual.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals.
Potential Electrical Quirks:
Wiring harness connections and grounds can be prone to corrosion in off-road environments; manual provides troubleshooting.
📚 Vehicle History
Brand Heritage
Heritage Note:
Husqvarna Motorcycles boasts a long and storied history in off-road motorsports, originating in Sweden.
Model Evolution
Era Context:
These models represent Husqvarna's offering in the dual-sport/enduro segment during a period of transition and integration following BMW Motorrad's acquisition.
Production
Production Location Note:
Production for these models was primarily in Italy.
🏆 Awards & Recognition
Recognitions
Motorsport Link:
While specific awards for these models are not cited, Husqvarna's TE series has a strong pedigree in enduro and rally racing, influencing design and performance.
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