Husqvarna TE 610 LT SM S 1998-2000 Workshop Service Repair Manual

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Art.-Nr: 66723

Stichworte: 1998 1999 2000 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment S Models TE 610 LT TE 610 SM S

Produktvarianten

Beschreibung

This manual provides comprehensive guidance for the dual-sport/enduro motorcycle, covering production years 1998, 1999, and 2000. With a heritage dating back to 1903, the manufacturer is renowned for its off-road capabilities. The TE 610 line in this era represented a fusion of off-road performance with street legality, with variants like the LT (Long Travel), SM (Supermoto), and S (Standard) offering distinct characteristics for various riding preferences. This specific model features a single-cylinder, four-stroke engine with a liquid-cooled system and a 6-speed transmission, designed for versatility across different terrains. This workshop and factory service repair manual, presented in English, is designed to assist owners and professional mechanics in maintaining and repairing the TE 610 LT SM S. It encompasses a wide range of critical areas, including general information, engine mechanical and electrical systems, emission control, fuel and suspension systems, clutch and transmission, driveshaft, steering, brakes, and bodywork. Detailed procedures for routine maintenance, component rebuilds, adjustments, and electrical diagnostics are provided, complemented by detailed illustrations and wiring diagrams to ensure thorough understanding and successful execution of tasks.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE 610 LT SM S

Model Variant:

LT (Long Travel), SM (Supermoto), S (Standard)

Years Covered:

1998, 1999, 2000

Vehicle Type:

Dual-Sport/Enduro Motorcycle

👋 Introduction

Market Position

Target Audience:

Husqvarna TE 610 LT SM S owners seeking to perform their own maintenance and repairs, as well as professional mechanics.

Value Proposition

Cost Effectiveness:

An inexpensive way to keep the vehicle in proper working condition, saving on dealership service costs.

Key Features

Instruction Style:

Step-by-step instructions, notes, cautions, and warnings for critical information.

Navigation:

Numbered table of contents for quick information retrieval.

📋 Manual Details

Coverage Areas

General Information:

Engine Mechanical:

Engine Electrical:

Emission Control:

Fuel System:

Suspension System:

Clutch System:

Manual Transaxle:

Driveshaft And Axle:

Steering System:

Brake System:

Body Interior Exterior:

Body Electrical:

Restraint Systems:

Page Count

Estimated Page Count:

Comprehensive (Actual count not specified, but described as 'complete' and 'every detail')

Manual Type

Type:

Workshop Service Repair Manual / Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Systems:

Detailed coverage of internal and external engine components, lubrication, cooling, and tuning.

Fuel And Ignition:

Carburetor systems, fuel delivery, ignition timing, and troubleshooting.

Transmission And Drivetrain:

Clutch operation, gear shifting mechanisms, and final drive components.

Suspension And Steering:

Front forks (including LT variants), rear shock absorber, steering head bearing, and linkage maintenance.

Braking System:

Hydraulic brake system for front and rear, caliper service, and fluid replacement.

Electrical System:

Wiring diagrams, lighting, charging system (stator, rectifier/regulator), battery, starter, and ignition switch troubleshooting.

Bodywork And Chassis:

Frame inspection, body panel removal/installation, seat, fuel tank, and fairing components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake pad inspection, tire pressure checks.

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common and uncommon issues, including electrical faults and engine performance problems.

Component Rebuilds:

Detailed procedures for rebuilding engine components (carburetor, top-end), brake calipers, and suspension units.

Adjustments And Settings:

Carburetor tuning, valve clearance adjustment, chain slack, and brake lever free play.

Electrical Diagnostics:

Using wiring diagrams to diagnose faults in lighting, ignition, charging, and starting circuits.

Assembly And Disassembly:

Comprehensive instructions for dismantling and reassembling various vehicle systems.

Chassis Maintenance:

Wheel bearing replacement, steering head bearing service, swingarm linkage lubrication and service.

Emission Control Service:

Information related to emission control systems as required by regulations of the time.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to advanced repairs and diagnostics, suitable for both novice and experienced mechanics.

Illustrations

Quality And Type:

Detailed illustrations, diagrams, and photographs to guide repair procedures.

Wiring Schematics

Inclusion:

Detailed wiring diagrams are included for the electrical system.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Fully Printable

Zoom Functionality

Zoom:

Searchability

Text Search:

Implied by PDF format and detailed content, though not explicitly stated as OCR'd.

Binding Type

Binding:

Digital (PDF), not a physical book binding.

Paper Type

Paper:

Not applicable for digital format.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

Approximately 576cc (based on typical TE610 models of the era)

Bore X Stroke:

Likely around 94 mm x 102 mm (typical for this displacement)

Compression Ratio:

Estimated 9.5:1 to 10.5:1 (typical for the period)

Performance

Horsepower:

Estimated 45-50 HP (at crankshaft)

Torque:

Estimated 35-40 lb-ft (at crankshaft)

Fuel System

Carburetion:

Single Mikuni VM or TM series carburetor (e.g., VM38 or TM36)

Fuel Type:

Unleaded gasoline (RON 91 or higher)

Ignition System

Type:

Electronic ignition (CDI)

Cooling System

Method:

Liquid-cooled with radiator and fan

Lubrication System

Type:

Wet sump

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Clutch

Type:

Wet, multi-plate

Drivetrain

Final Drive:

Chain drive

Oil Specification

Transmission Oil Type:

API SG or higher, SAE 10W-40 motorcycle specific lubricant (refer to manual for exact spec)

📐 Dimensions

Exterior

Wheelbase:

Variable depending on LT/SM configuration, typically around 57-59 inches

Weights

Dry Weight:

Approximately 260-280 lbs (depending on exact model variant and equipment)

💡 Technology Features

Infotainment

System:

Basic instrumentation cluster (speedometer, odometer, neutral indicator, turn signals). No advanced infotainment systems are present.

Driver Assistance

Features:

No electronic driver assistance features typical of modern vehicles (e.g., ABS, traction control) would be present.

Connectivity

Features:

No electronic connectivity features.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000 km or 6 months, whichever comes first (typical for the era; refer to manual for exact spec).

Air Filter Cleaning:

As needed, or every 1,000 km (more frequently in dusty conditions).

Spark Plug Replacement:

Every 6,000 km or annually (typical; refer to manual for specific plug type and gap).

Valve Clearance Check:

Every 6,000 km or annually.

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG or higher, Motorcycle-specific (e.g., Motul 5100 10W-40, Castrol Power 1 10W-40)

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Motul Motocool Expert, Prestone All Climate)

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, chain and sprockets, wheel bearings, and spark plug wear are common maintenance items.

Electrical Gremlins:

Occasionally, older wiring connectors can corrode or develop intermittent faults, particularly in humid environments. The manual's wiring diagrams are crucial for diagnosis.

Carburetor Tuning:

Carburetors may require periodic cleaning and adjustment, especially if the bike sits for extended periods or uses varied fuel quality.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles has a long and storied history dating back to Sweden in 1903, renowned for its off-road prowess and pioneering spirit.

Model Evolution

Evolution Context:

The TE 610 line represented a significant part of Husqvarna's dual-sport offerings in the late 90s, blending off-road capability with street legality. The 'LT' designation indicates long-travel suspension, the 'SM' denotes Supermoto variant typically with smaller wheels and street tires, and 'S' for standard configuration.

Production

Manufacturing Location:

Typically manufactured in Sweden during this period.