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HUSQVARNA TE TC SM 570 Replacement Parts Manual 2002

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This manual pertains to the 2002 TE/TC/SM 570, a line of high-performance motorcycles known for their robust engineering and off-road and supermoto capabilities. These models, powered by a potent 570cc...
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HUSQVARNA TE TC SM 570 Replacement Parts Manual 2002
This manual pertains to the 2002 TE/TC/SM 570, a line of high-performance motorcycles known for their robust engineering and off-road and supermoto capabilities. These models, powered by a potent 570cc single-cylinder, four-stroke engine, represent a significant part of heritage, offering riders a blend of power and agility. The TE models are designed for versatile terrain, the TC for competitive motocross, and the SM variants for asphalt-focused supermoto riding, each embodying the commitment to performance and durability. This comprehensive OEM Replacement Parts Manual / Parts Catalog, presented in English and available as a PDF, is meticulously designed to assist owners and technicians. It provides detailed exploded parts diagrams and specific part numbers for all major vehicle systems, including the engine, chassis, electrical components, fuel system, cooling system, suspension, and brakes. The manual focuses on part identification, disassembly, repair, and assembly, making it an indispensable resource for sourcing the correct replacement parts, ensuring efficient maintenance, and facilitating accurate repairs for the TE/TC/SM 570.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE/TC/SM 570
Year:
2002
Codes
Platform Code:
Not specified in product information
👋 Introduction
Market Position
Target Audience:
Husqvarna TE, TC, and SM 570 owners and independent repair shops specializing in off-road and supermoto motorcycles.
Competitive Analysis
Advantage:
Provides OEM part numbers and diagrams, enabling cost savings compared to dealership purchasing and ensuring correct part fitment.
Key Features
Diagrams:
Exploded parts diagrams for clear visualization of component relationships.
Part Information:
Includes specific part numbers and descriptions for efficient ordering.
Usability:
Designed to be easy to follow for a wide range of users.
Accessibility:
Instant digital download, eliminating shipping costs and delays.
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, Chassis, Electrical, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Exhaust System
Page Count
Page Count:
Not specified in product information (typical for parts manuals to vary significantly)
Manual Type
Manual Type:
OEM Replacement Parts Manual / Parts Catalog
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All PC & MAC Computers
Downloadable:
Yes, Instant Download
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder, Piston, Valves, Camshaft, Crankshaft, Connecting Rod, Oil Pump, Ignition System Components, Carburetor Components
Transmission Components:
Gear Sets, Shift Drum, Shift Forks, Clutch Components (Plates, Springs, Basket)
Chassis Components:
Frame, Swingarm, Linkages, Fasteners, Bearings, Bushings
Suspension Components:
Front Forks (Internal Components, Seals, Tubes), Rear Shock Absorber Components, Linkages
Brake Components:
Brake Calipers, Master Cylinders, Brake Lines, Discs, Pads, Levers, Pedals
Electrical Components:
Wiring Harness, Lights (Headlight, Taillight, Indicators), Switches, Ignition Coil, CDI Unit, Battery Terminals, Fuses
Fuel System Components:
Fuel Tank, Fuel Cap, Petcock, Fuel Lines, Carburetor Gaskets and Jets
Bodywork Components:
Fenders, Side Panels, Seat, Handlebars, Footpegs, Levers, Guards
Procedures Included
Procedure Focus:
Disassembly, Repair, Assembly, Part Identification, Part Replacement
Technical Depth
Depth:
Detailed exploded diagrams with associated part numbers and descriptions for each component. Focuses on identifying and sourcing individual parts.
Utility:
Ideal for owners and mechanics to accurately identify and order replacement parts, facilitating repairs and maintenance.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (standard for professionally produced PDFs)
Print Quality
Print Capability:
Printable pages for on-demand access
Illustration Quality:
Illustrated with Exploded Parts Diagrams
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical for Husqvarna TE/TC/SM models of this era)
Displacement:
570cc (as indicated by model name)
Cooling System:
Liquid-cooled (typical for these performance-oriented models)
Performance
Horsepower:
Estimated 50-60 HP range (typical for 570cc performance off-road/supermoto engines of 2002, specific figures would be in a service manual)
Torque:
Not specified, but expected to be substantial for its displacement class.
Fuel System
Fuel Delivery:
Carburetor (likely a large-bore Mikuni or Keihin, specific model would be detailed in the manual)
Ignition System:
Electronic Ignition (CDI)
Engine Components
Valve Train:
SOHC (Single Overhead Camshaft) with 4 valves (typical configuration)
Lubrication System:
Wet sump (typical for this era of four-stroke motorcycle)
🔧 Transmission
Standard
Transmission Type:
Manual
Number Of Gears:
Typically 5 or 6-speed (specific to model variant, 6-speed common for off-road/supermoto)
Features
Clutch Type:
Wet multi-plate (standard for motorcycles)
Gear Ratios:
Detailed gear ratios would be listed within a comprehensive service or parts manual, not usually in a sales description.
📐 Dimensions
Exterior
Wheelbase:
Varies by model (TE, TC, SM), typically around 57-60 inches (1450-1525 mm)
Seat Height:
High, typical for dirt bikes/supermotos, approximately 37-40 inches (940-1015 mm)
Weights
Dry Weight:
Likely in the range of 240-270 lbs (109-122 kg) depending on variant.
🛡️ Safety Features
Ratings
Safety Standards:
Not applicable in the context of a parts manual. Specific safety features would be owner's manual content.
Active Features
Braking System:
Hydraulic disc brakes front and rear (standard for SM, often front only for TE/TC, rear may be drum or disc).
Passive Features
Lighting:
Headlight, Taillight, Brake Light, Turn Signals (standard on SM, optional or basic on TE/TC).
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. These are performance-oriented off-road/supermoto motorcycles with minimal electronic features beyond ignition and basic lighting.
Driver Assistance
Driver Assistance Features:
None. Focus is on raw performance and rider control.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10-15 hours of riding for off-road use, or as per owner's manual. Specifics not in parts manual.
Spark Plug Replacement:
Variable, usually around 20-40 hours or as needed based on inspection. Specifics not in parts manual.
Air Filter Cleaning:
Frequent cleaning is crucial for off-road riding, often after every few rides. Specifics not in parts manual.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, typically SAE 10W-40 or 15W-50. Specific grade would be in owner's/service manual.
Coolant Type:
Ethylene glycol based antifreeze/coolant mixture (50/50). Specific type/color may vary.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Specific type would be in owner's/service manual.
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve stem seals, wheel bearings, fork seals, chain and sprockets, brake pads, wheel spokes.
Potential Failures:
While not explicitly covered, parts manuals are essential for addressing failures like worn cam chains, failing water pumps, or transmission bearing issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1689 (initially for firearms).
Model Evolution
Model Lineage:
The 570cc engine platform was a significant offering in Husqvarna's range of high-performance off-road (TE - TErrain), motocross (TC - Motocross), and supermoto (SM) motorcycles.
Production
Production Era:
Models in this displacement class were prominent in the late 1990s and early 2000s for Husqvarna.
Manufacturing Location:
Historically Sweden, though ownership and manufacturing locations have changed over time. For this era, likely Italy or Sweden.
🏆 Awards & Recognition
Recognitions
Model Awards:
Not specified in product information. Husqvarna models from this era were generally well-regarded for performance within their respective categories.
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