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HUSQVARNA TR650 TERRA TR650 Full Service & Repair Manual 2013-2014

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The Husqvarna TR650 Terra, produced for the 2013 and 2014 model years, is a versatile dual-sport motorcycle designed for riders who seek adventure both on and off the pavement. Building...
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HUSQVARNA TR650 TERRA TR650 Full Service & Repair Manual 2013-2014
The Husqvarna TR650 Terra, produced for the 2013 and 2014 model years, is a versatile dual-sport motorcycle designed for riders who seek adventure both on and off the pavement. Building on a robust single-cylinder, 4-stroke engine architecture, this machine offers a blend of capable performance and rugged construction. Its engineering quality is evident in its reliable powertrain and adaptable chassis, making it suitable for daily commuting, long-distance touring, and exploring unpaved roads. The TR650 Terra stands out for its purposeful design, aiming to provide an engaging and dependable riding experience across a variety of terrains. This factory service repair workshop manual provides comprehensive guidance for the complete service, repair, and troubleshooting of the Husqvarna TR650 Terra. Covering hundreds of pages with detailed instructions, diagrams, and technical specifications, it addresses all major systems including the engine, transmission, chassis, electrical system, fuel system, suspension, and brakes. The manual is an essential resource for owners and professional technicians alike, offering step-by-step procedures for routine maintenance, diagnostics, and complex repairs. Its purpose is to empower users with the knowledge required to maintain the TR650 Terra in optimal condition, ensuring its longevity and peak performance.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TR650 Terra
Model Variant:
Terra
Product Name:
HUSQVARNA TR650 TERRA TR650 Full Service & Repair Manual 2013-2014
Codes
Applicable Model Years:
2013, 2014
👋 Introduction
Market Position
Target Audience:
Owners of Husqvarna TR650 Terra motorcycles seeking to perform their own maintenance and repairs, as well as independent repair shops and professional mechanics.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair information at a fraction of the cost of dealership service, with lifetime access and multi-device compatibility.
Key Features
Content Quality:
Hundreds of pages with detailed photos, diagrams, and step-by-step instructions mirroring professional workshop manuals.
Accessibility:
Instant download, accessible on various devices (computer, tablet, smartphone).
📋 Manual Details
Coverage Areas
Main Coverage:
Complete Service, Repair, and Troubleshooting
Specific Systems:
Engine, Transmission, Chassis, Electrical System, Fuel System, Suspension, Brakes, Bodywork
Page Count
Estimated Pages:
Hundreds (as described in product information)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (assumed based on product description and typical market)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, and troubleshooting of all engine components, including cylinder head, pistons, crankshaft, camshafts, valvetrain, lubrication system, and cooling system.
Fuel System:
Fuel injection system (throttle body, injectors, sensors), fuel pump, fuel filter, and evaporative emissions control (EVAP) system.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear shift mechanism, and maintenance.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, ignition system, lighting, instruments, sensors, ECUs, and troubleshooting of electrical faults.
Brakes:
Hydraulic system, brake fluid replacement, caliper servicing, master cylinder inspection, brake pad replacement, and troubleshooting.
Suspension:
Front forks (oil changes, seal replacement, spring inspection), rear shock absorber, linkages, and wheel bearing maintenance.
Chassis:
Frame inspection, steering head bearing maintenance, swingarm inspection, and wheel alignment.
Bodywork:
Fairing removal and installation, seat servicing, fuel tank maintenance, and other cosmetic components.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, spark plug replacement, coolant checks, and battery maintenance.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code identification, and problem resolution.
Repair:
Detailed instructions for component removal, repair, replacement, and reassembly for all major systems.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, and measurement data.
Diagnostic Tests:
Procedures for testing various sensors, actuators, and electrical components.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced engine and electrical system diagnostics and repair. Includes exploded diagrams and step-by-step instructions suitable for professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and MAC compatible
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
Digital download, no physical binding
Paper Type
Paper Type:
N/A (digital format)
Licensing
Usage License:
Lifetime use, no expiry, no renewal fees, usable on multiple computers.
Version
Version Type:
Full, unlimited version
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled
Displacement:
652 cc (652 cubic centimeters)
Bore X Stroke:
100 mm x 84 mm (typical for this engine architecture, confirmation required from manual)
Performance
Horsepower:
Approximately 47 hp (35 kW) at 6,000 rpm (speculative, typical for this engine)
Torque:
Approximately 5.9 kgf·m (58 Nm; 43 lb·ft) at 5,000 rpm (speculative, typical for this engine)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Likely a fully synthetic SAE 10W-50 or 15W-50 motorcycle-specific engine oil, meeting API SL or higher, JASO MA/MA2 specification (manual confirmation required).
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (manual confirmation required).
Engine Build
Engine Code:
Derived from BMW G650GS Sertao engine (Husqvarna TR650 shares engine architecture with BMW models)
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Optional Gearbox:
N/A
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2,240 mm (88.2 in) (typical for model, manual confirmation needed)
Width:
Approx. 890 mm (35.0 in) (typical for model, manual confirmation needed)
Height:
Approx. 1,380 mm (54.3 in) (typical for model, manual confirmation needed)
Weights
Dry Weight:
Approx. 183 kg (403 lbs) (typical for model, manual confirmation needed)
Gross Vehicle Weight Rating:
Approx. 350 kg (772 lbs) (typical for model, manual confirmation needed)
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS (Anti-lock Braking System) likely available (manual will specify)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual piston caliper front, single piston caliper rear (manual confirmation required).
Passive Features
Lighting:
Halogen headlight, LED taillight (typical for the era)
💡 Technology Features
Infotainment
Display:
Digital LCD instrument cluster displaying speed, RPM, gear position, fuel level, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
Optional ABS, which is switchable by the rider.
Connectivity
Usb Port:
N/A (not a common feature for this model year and type)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or annually (manual confirmation required for precise interval).
Air Filter Cleaning Interval:
Every 5,000-10,000 km or as conditions require (manual confirmation needed).
Spark Plug Replacement Interval:
Typically 10,000-20,000 km (manual confirmation required).
Fluid Specifications
Engine Oil Capacity:
Approx. 2.0 - 2.5 liters (manual confirmation required for exact capacity).
Coolant Capacity:
Approx. 1.0 - 1.2 liters (manual confirmation required for exact capacity).
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
Potential for clutch wear, minor electrical gremlins, suspension seal leaks (specific to model and usage, manual provides diagnostic guidance).
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish motorcycle manufacturer with a long history, acquired by KTM in 2013. The TR650 was developed during the ownership period prior to the KTM acquisition.
Model Evolution
Development:
The TR650 Terra and Strada models were based on the engine and chassis architecture of the BMW G650GS, following BMW's divestment of Husqvarna.
Production
Production Period:
2012-2014 (model years 2013-2014 covered by this manual)
Manufacturing Location:
Italy (under prior ownership and during the initial BMW/Husqvarna relationship)
🏆 Awards & Recognition
Recognitions
Market Reception:
Praised for its off-road capability and versatility as a dual-sport motorcycle, though sales figures were modest compared to established brands.
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