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Husqvarna TXC450 2010 Service Repair Manual

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The 2010 TXC450 is a competition motocross/off-road motorcycle designed for aggressive riding and closed-course racing. Leveraging extensive heritage in off-road engineering, this model offers a potent combination of power, handling,...
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Typ: Motorcycle
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Art.-Nr: 92504
Husqvarna TXC450 2010 Service Repair ManualHusqvarna TXC450 2010 Service Repair ManualHusqvarna TXC450 2010 Service Repair ManualHusqvarna TXC450 2010 Service Repair Manual
The 2010 TXC450 is a competition motocross/off-road motorcycle designed for aggressive riding and closed-course racing. Leveraging extensive heritage in off-road engineering, this model offers a potent combination of power, handling, and durability. Its four-stroke, single-cylinder engine with electronic fuel injection delivers estimated horsepower and torque figures suitable for demanding off-road conditions, while the agile chassis and robust suspension are optimized for stability and control. Manufactured in Italy, the TXC450 embodies the commitment to performance-oriented off-road vehicles. This comprehensive Service Repair Manual provides detailed guidance for the maintenance, repair, and troubleshooting of your 2010 TXC450. It covers all major systems, including the engine, transmission, chassis, brakes, and electrical components, with step-by-step instructions for disassembly, repair, and reassembly. Essential maintenance procedures, diagnostic charts for common issues, and technical specifications are also included to ensure optimal performance and longevity. This manual is an indispensable resource for owners and technicians alike, facilitating everything from routine service to complex repairs.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC450
Year:
2010
Type:
Motorcycle
Codes
Vin Prefix:
VHM
👋 Introduction
Market Position
Category:
Competition Motocross/Off-Road Motorcycle
Competitive Analysis
Key Competitors:
KTM EXC-F, Yamaha YZ-F, Honda CRF, Kawasaki KX-F, Suzuki RM-Z.
Key Features
Off Road Focus:
Designed for closed-course competition, offering a balance of power, handling, and durability for off-road racing.
Husqvarna Heritage:
Leverages Husqvarna's long-standing expertise in off-road motorcycle design and engineering.
📋 Manual Details
Coverage Areas
Languages Covered:
English
Regions Covered:
Global
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Manual
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, lubrication system, cooling system, fuel system, ignition system, exhaust system.
Transmission:
Gearbox inspection, disassembly, assembly, clutch operation, shift mechanism.
Chassis:
Frame inspection, suspension (front fork, rear shock), steering system, wheels, tires, spokes.
Brakes:
Hydraulic brake system (front and rear), caliper overhaul, master cylinder, brake lines, fluid specifications.
Electrical:
Wiring diagrams, lighting system, charging system (stator, regulator/rectifier), battery, starter system, ignition system components.
Bodywork:
Fairings, plastics, seat, fuel tank, fenders, decals.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks.
Troubleshooting:
Diagnostic charts for common issues, electrical faults, engine performance problems, starting difficulties.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly for all major systems.
Disassembly Reassembly:
Detailed instructions for removing and installing major components, including engine, transmission, and suspension units.
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine and gearbox rebuilds, including diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable text, printable pages.
Print Quality
Readability:
Clear text and legible diagrams, optimized for digital viewing and printing.
Binding Type
Digital:
N/A (PDF format)
Paper Type
Digital:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, DOHC
Displacement:
449.6 cc (27.4 cu in)
Bore X Stroke:
95 mm x 63.4 mm
Compression Ratio:
12.0:1
Performance
Horsepower:
Estimated 50-55 HP (specific figures not officially published for competition models, actual dyno results vary)
Torque:
Estimated 40-45 Nm (specific figures not officially published)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or Mikuni based system
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Cooling System
Type:
Liquid-cooled
Lubrication System
Type:
Semi-dry sump with integrated gearbox oil.
Engine Oil Capacity:
Approx. 1.1 Liters (1.16 US qt) for engine and gearbox combined.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Availability:
N/A (standard 6-speed)
Features
Clutch Type:
Wet multi-plate, hydraulic actuation
Gearbox Oil Capacity:
Included in engine oil capacity
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width:
Approx. 800 mm (31.5 in) (excluding handlebars)
Height:
Approx. 1280 mm (50.4 in) (seat height approx. 955 mm / 37.6 in)
Weights
Dry Weight:
Approx. 111 kg (244.7 lbs)
Wet Weight:
Approx. 120 kg (264.5 lbs) (with all fluids)
Cargo
Capacity:
N/A (competition off-road motorcycle)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (competition off-road motorcycle, not subject to road safety regulations)
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension Geometry:
Designed for stability and control in aggressive off-road conditions.
Passive Features
Frame Construction:
Robust steel or aluminum alloy frame for durability.
Handguards:
Standard fitment for lever protection and rider comfort.
💡 Technology Features
Infotainment
Features:
N/A (minimalist, performance-focused off-road motorcycle)
Driver Assistance
Features:
N/A (competition off-road motorcycle)
Connectivity
Features:
N/A (no electronic connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10-15 hours of riding or annually, whichever comes first.
Air Filter Cleaning:
Recommended after every few rides or in dusty conditions.
Valve Clearance Check:
Recommended every 20-30 hours of riding.
Chain Lubrication Adjustment:
Check and lubricate before every ride, adjust slack as needed.
Fluid Specifications
Engine Oil Grade:
SAE 10W-50, API SG, JASO MA (fully synthetic recommended)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, piston rings.
Electrical Gremlins:
Occasional issues with stator or regulator/rectifier reliability in high-stress use.
Fueling Challenges:
EFI systems can be sensitive to fuel quality and require proper maintenance of injectors and sensors.
📚 Vehicle History
Brand Heritage
Origins:
Husqvarna Motorcycles is one of the world's oldest motorcycle manufacturers, founded in Sweden in 1903.
Model Evolution
Txc Series:
The TXC line represents Husqvarna's commitment to the off-road and motocross segments, often featuring advanced technology and performance-oriented components.
Production
Manufacturing Location:
Italy (during the 2010 model year production)
🏆 Awards & Recognition
Recognitions
Off Road Performance:
Husqvarna motorcycles have a strong history of success in various off-road racing disciplines, often praised for their performance and handling characteristics.
Ratings
Professional Reviews:
Reviews from 2010 generally highlighted the potent engine, agile chassis, and competitive off-road capabilities of the TXC450.
Certifications
Emissions:
Meets relevant emissions standards for off-road competition vehicles in most markets.
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