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Hyosung Comet 250 GT250 2007 Service Repair Manual

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The Hyosung Comet 250 GT250, produced in 2007, is a V-twin, 4-stroke motorcycle renowned for its accessible performance and sporty design. This liquid-cooled machine, featuring a 249cc engine, offers an...
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Hyosung Comet 250 GT250 2007 Service Repair Manual
The Hyosung Comet 250 GT250, produced in 2007, is a V-twin, 4-stroke motorcycle renowned for its accessible performance and sporty design. This liquid-cooled machine, featuring a 249cc engine, offers an engaging riding experience suitable for both urban commuting and spirited rides. Its engineering prioritizes reliability and ease of use, making it a popular choice for riders seeking a balance of style and practicality. The GT250 is equipped with a 5-speed manual transmission, a wet multi-plate clutch, and a chain final drive, all contributing to its responsive handling and efficient power delivery. This comprehensive English-language service repair manual provides in-depth guidance for the Hyosung Comet 250 GT250. It covers essential maintenance procedures, troubleshooting diagnostics, and detailed repair instructions for all major systems, including the engine, fuel, ignition, transmission, suspension, brakes, and electrical components. The manual also includes technical specifications, exploded views, and wiring diagrams, offering a complete resource for professional technicians and skilled DIY mechanics. Its step-by-step format is designed to facilitate understanding and empower owners to maintain their vehicle effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet 250 GT250
Year:
2007
Product Name:
Hyosung Comet 250 GT250 2007 Service Repair Manual
Vehicle Type:
Motorcycle
Engine Type Identifier:
GT250
👋 Introduction
Market Position
Target Audience:
Professional Technicians, Do-It-Yourself (DIY) Mechanics with basic electrical and mechanical knowledge
Key Features
Learning Curve:
Designed to teach factory-trained technician knowledge via step-by-step procedures
Decision Support:
Empowers owners to make informed maintenance and repair decisions
Comparison
Digital Vs Paper:
Identical content to paper manuals, offering instant access and convenience
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Repair, Troubleshooting
Secondary Coverage:
Specifications, Diagnostics, Electrical Schematics, Exploded Views
Page Count
Estimated Page Count:
N/A (Digital Download - Content Dependent)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Overhaul, Cylinder Head, Piston, Crankshaft, Valves, Timing Chain, Lubrication System, Cooling System
Fuel System:
Carburetor(s), Fuel Lines, Fuel Pump, Fuel Filter
Ignition System:
Ignition Coils, Spark Plugs, CDI Unit, Wiring
Transmission Drivetrain:
Clutch, Gearbox, Final Drive (Chain)
Suspension:
Front Forks, Rear Shock Absorber, Linkages
Brakes:
Front and Rear Brake Systems (Disc Brakes), Hydraulic Lines, Master Cylinders, Calipers
Electrical System:
Battery, Starter Motor, Alternator, Lighting System, Horn, Fuses, Wiring Diagrams
Chassis Frame:
Frame Inspection and Repair, Bodywork, Seat, Fuel Tank
Wheels Tires:
Wheel Bearing Maintenance, Tire Pressure Specifications
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacement, Chain Adjustment, Brake Pad Inspection, Tire Pressure Checks, Coolant Checks
Major Repairs:
Engine Rebuilding, Transmission Overhaul, Fork Seal Replacement, Brake System Bleeding
Troubleshooting:
Diagnostic Charts, Common Problems and Solutions
Disassembly Assembly:
Step-by-step instructions for component removal and installation
Cleaning Reinstallation:
Guidance on cleaning and reassembling parts
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and skilled DIY mechanics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Navigation
Zoom Functionality:
YES (Zoom IN/OUT)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke
Displacement:
249 cc (249cc)
Bore X Stroke:
57.0 mm x 48.8 mm (Typical for this model)
Compression Ratio:
10.0:1 (Typical for this model)
Performance
Horsepower:
Approximately 30-33 HP (Varies by market/tuning)
Torque:
Approximately 23-25 Nm (Varies by market/tuning)
Fuel System
Fuel Delivery:
Carbureted (Likely Dual Mikuni BST32 or similar)
Fuel Type:
Unleaded Gasoline (Octane rating as specified in manual)
Cooling System
Cooling Method:
Liquid-Cooled
Lubrication
Oil Type Capacity:
Refer to manual for specific oil grade (e.g., SAE 10W-40) and capacity (e.g., ~1.5-1.8 Liters)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Features
Clutch Type:
Wet, Multi-plate Clutch
Drivetrain
Final Drive:
Chain Drive
📐 Dimensions
Exterior
Length:
Refer to manual (Typical for a 250cc sportbike)
Width:
Refer to manual (Typical for a 250cc sportbike)
Height:
Refer to manual (Typical for a 250cc sportbike)
Weights
Dry Weight:
Approx. 170-180 kg (Varies by specification)
Curb Weight:
Approx. 180-190 kg (Includes fluids)
Fuel Capacity
Fuel Tank Capacity:
Approx. 17 Liters
🛡️ Safety Features
Active Features
Braking System:
Dual Disc Front Brakes, Single Disc Rear Brake (Hydraulic)
Passive Features
Lighting:
Halogen Headlight, LED Taillight (likely)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog Tachometer, Digital Speedometer, Odometer, Trip Meter, Fuel Gauge (Likely)
Connectivity
Charging Ports:
None from factory
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (Refer to manual for precise interval and conditions)
Spark Plug Replacement:
Refer to manual (Typically around 10,000-15,000 km)
Valve Clearance Check:
Refer to manual (Typically around 10,000-20,000 km)
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher (Specific API classification in manual)
Coolant:
Ethylene Glycol based antifreeze coolant (50% mixture with distilled water)
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for precise specification)
Chain Lubricant:
Specialized Motorcycle Chain Lubricant
Known Issues
Common Wear Items:
Clutch wear, chain and sprockets, brake pads, fork seals due to mileage and usage.
Electrical Reliability:
Some owners report minor electrical gremlins; meticulous inspection of wiring is advised.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring occasional adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (South Korea)
Model Evolution
Gt250 Lineage:
Part of Hyosung's Comet series, building on earlier 250cc models
Production
Production Period:
The GT250 model line was produced for several years, with the 2007 model being a representative of this generation.
🏆 Awards & Recognition
Recognitions
Market Segment Recognition:
Positioned as an accessible, stylish sportbike for beginners and urban riders.
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