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Hyosung GF125 GF 125 Service Repair Workshop Manual

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This manual covers the GF125, a motorcycle produced around 1997 and similar model years. Designed as an accessible and reliable option, the GF125 is engineered for everyday commuting and recreational...
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Art.-Nr: 124041
Hyosung GF125 GF 125 Service Repair Workshop Manual
This manual covers the GF125, a motorcycle produced around 1997 and similar model years. Designed as an accessible and reliable option, the GF125 is engineered for everyday commuting and recreational riding, offering a balance of performance and efficiency. Its robust single-cylinder, four-stroke engine, typically displacing 125cc, provides adequate power for urban environments and light touring. The vehicle's straightforward design emphasizes ease of maintenance and operation, making it a practical choice for riders seeking dependable transportation. This comprehensive workshop service repair manual in English provides complete service and repair information for the GF125. It details engine systems, transmission, chassis, electrical systems, braking, and suspension. The manual includes essential maintenance procedures, detailed repair steps, troubleshooting guides, and adjustment procedures, covering everything from basic servicing to complete component rebuilds. This resource is invaluable for GF125 owners and independent repair shops aiming to maintain, diagnose, and repair the vehicle effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GF125
Year:
1997 (covers similar years and models)
👋 Introduction
Market Position
Target Audience:
Hyosung GF125 owners and independent repair shops seeking detailed technical guidance.
Competitive Analysis
Value Proposition:
Provides dealership-level repair information for immediate digital access, offering a cost-effective alternative to physical manuals or dealership service.
Key Features
Delivery Method:
Instant digital delivery via download, eliminating shipping delays.
Accessibility:
Compatible with PC and Mac operating systems.
Usage Flexibility:
Printable sections for on-the-job use and disposal, or print entire manuals for a reference library.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Troubleshooting, Maintenance, Diagnostics
Page Count
Estimated Page Count:
Refer to individual file sizes for detailed content; comprehensive coverage implies significant detail.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetor specifications, jetting, float bowl adjustment), exhaust system.
Transmission Systems:
Gearbox internal inspection, clutch operation, lubrication, shift mechanism.
Chassis Systems:
Frame inspection, steering head bearing adjustment, general chassis setup.
Electrical Systems:
Wiring diagrams, lighting system troubleshooting and repair, battery maintenance and testing, ignition system diagnostics, starter system, charging system.
Braking Systems:
Brake caliper service, master cylinder overhaul, brake fluid specifications and bleeding procedures, pad and shoe replacement.
Suspension Systems:
Front fork disassembly, seal replacement, oil specification, rear shock absorber inspection and replacement.
Fuel System:
Carburetor model identification, jet sizes, float height adjustment, fuel pump operation (if applicable), fuel line routing and inspection.
Seat System:
Seat mounting, removal, and potentially upholstery repair guidance.
Lock System:
Ignition switch, seat lock, and steering lock maintenance or replacement procedures.
Procedures Included
Maintenance Procedures:
Regular servicing, oil changes, filter replacements, chain adjustment and lubrication, spark plug replacement, valve clearance checks.
Repair Procedures:
Engine rebuild, transmission overhaul, carburetor tuning, fork seal replacement, brake system overhaul, electrical component repair.
Troubleshooting Guides:
Diagnostic flowcharts for common problems, symptom-based troubleshooting for electrical and mechanical issues.
Adjustment Procedures:
Carburetor synchronization, idle speed adjustment, clutch lever free play, brake lever free play, suspension settings.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
Adobe Acrobat PDF
Searchability:
Likely searchable text within the PDF for efficient information retrieval.
Print Quality
Printability:
Designed to be printable, allowing users to select specific sections or entire manuals for physical reference.
Binding Type
Binding Recommendation:
Users can print and use 3-ring binders for organized storage and easy page access.
Paper Type
Recommended Paper:
Standard copier paper, with the option to print only necessary sections to avoid soiling expensive paper manuals.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a single-cylinder, four-stroke engine based on common 125cc motorcycle configurations of the era.
Displacement:
125cc (as indicated by the model name)
Bore X Stroke:
Specific figures would be detailed in the manual, typically around 50-60mm bore and 40-50mm stroke for this displacement.
Compression Ratio:
Typically in the range of 9.5:1 to 11:1 for a 125cc motorcycle engine.
Performance
Horsepower:
Expected to be in the range of 10-15 HP at peak RPM, regulated by licensing laws in some regions.
Torque:
Specific torque figures would be detailed, generally lower RPM than horsepower peak.
Fuel System
Fuel Delivery:
Carburetor, likely a Mikuni or Keihin type, with specific model number provided in the manual.
Carburetor Size:
Typical for this class would be 26mm to 30mm throat diameter.
🔧 Transmission
Standard
Transmission Type:
Likely a 6-speed constant mesh manual transmission.
Clutch Type:
Wet, multi-plate clutch.
Features
Gear Ratios:
Detailed gear ratios for all 6 speeds will be provided in the manual.
📐 Dimensions
Exterior
Overall Length:
Specific dimensions found in the manual, typically around 1900-2100 mm.
Overall Width:
Specific dimensions found in the manual, typically around 700-800 mm.
Overall Height:
Specific dimensions found in the manual, typically around 1100-1200 mm.
Weights
Dry Weight:
Estimated to be around 130-150 kg, specific figure in manual.
Curb Weight:
Includes all necessary fluids, specific figure in manual.
🛡️ Safety Features
Ratings
Crash Safety:
Not typically rated for motorcycles in the same manner as automobiles; manual would focus on component integrity and safe operation.
Active Features
Braking System:
Disc brakes front and rear, with specific caliper and rotor specifications in the manual.
Tires:
Recommended tire sizes and pressures detailed in the manual for optimal grip and handling.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals, with wiring diagrams for troubleshooting.
💡 Technology Features
Infotainment
Dashboard:
Basic analog instrumentation including speedometer, tachometer, fuel gauge (if equipped), odometer, and indicator lights.
Driver Assistance
ABS:
ABS was not a common feature on 125cc motorcycles in 1997, so likely not present.
Connectivity
Smartphone Integration:
Not applicable for this model year and type of vehicle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, exact mileage specified in manual.
Valve Adjustment Interval:
Often at 6,000-12,000 km or as needed based on performance degradation.
Chain Lubrication Interval:
Recommended every 500-1000 km or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 motorcycle-specific API SG or higher, exact specification in manual.
Engine Oil Capacity:
Typically around 1.0 to 1.5 liters for a 125cc motorcycle, precise capacity in manual.
Brake Fluid Type:
DOT 3 or DOT 4, with recommendations for changing every 1-2 years.
Fork Oil Type:
Likely SAE 10W or 15W, with specific volume per fork leg detailed in manual.
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, clutch plates, fork seals, carburetor jets (clogging).
Electrical Reliability:
Wiring harnesses and connectors can be a point of concern on older bikes; manual provides diagnostic aid.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Machinery Inc. (South Korea).
Model Evolution
Gf125 Context:
Part of Hyosung's range of smaller displacement motorcycles, often catering to emerging markets and entry-level riders.
Production
Production Era:
The 1997 model year indicates production during the late 1990s, with potential for earlier or later iterations of the GF125 model.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific awards are commonly cited for the Hyosung GF125; its market position was typically as an affordable commuter.
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