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HYOSUNG GF125 Service Repair Workshop Manual

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This manual covers the GF125, a street motorcycle known for its reliable air-cooled, 4-stroke, single-cylinder engine. Typically produced in the late 1990s to early 2000s, the GF125 is designed for...
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Typ: Motorcycle
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Art.-Nr: 131850
HYOSUNG GF125 Service Repair Workshop Manual
This manual covers the GF125, a street motorcycle known for its reliable air-cooled, 4-stroke, single-cylinder engine. Typically produced in the late 1990s to early 2000s, the GF125 is designed for general street riding. Its engineering prioritizes a balance of performance and durability for everyday use, featuring a 5-speed manual transmission with a wet multi-plate clutch and chain drive. The motorcycle is equipped with a front disc brake and a rear drum brake, supported by a comprehensive electrical system including essential lighting for safety. This comprehensive service repair workshop manual provides A-Z repair, maintenance, diagnosis, and servicing information for all GF125 models. It is written in English and offers factory-level detail, making it suitable for both dealership technicians and experienced DIY enthusiasts. The manual includes extensive coverage of all major systems, such as the engine, fuel system, ignition, transmission, chassis, brakes, and electrical components. It details procedures for regular service checks, component overhauls, diagnostic troubleshooting, and adjustments, all supported by richly illustrated diagrams and step-by-step instructions to ensure proper maintenance and repair.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GF125
Model Designation:
GF125
Vehicle Type:
Motorcycle
Primary Use:
Street Motorcycle
👋 Introduction
Market Position
Value Proposition:
Empowers owners to perform their own repairs, saving costs. Provides dealership-level technical information.
Competitive Analysis
Uniqueness:
Vehicle/model specific, not generic. Same manual used by dealership technicians.
Key Features
Diagnostic Tools:
Includes wiring schematics and diagnostic information for troubleshooting.
Visual Aids:
Richly illustrated with diagrams and step-by-step images.
📋 Manual Details
Coverage Areas
Model Coverage:
All GF125 models
Repair Scope:
A-Z repairs, comprehensive maintenance, diagnosis, and servicing
Page Count
Estimated Page Count:
High (comprehensive, factory-level detail implies significant page count, exact number not provided)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, internal components, lubrication, cooling system
Fuel System:
Carburetor, fuel lines, fuel tank, fuel pump (if applicable)
Ignition System:
Ignition coil, spark plug, CDI unit, timing
Transmission:
Clutch operation, gear shifting mechanism, internal transmission components, lubrication
Chassis:
Frame inspection and repair, suspension (front and rear), steering system
Brakes:
Front and rear brake systems (hydraulic/cable), brake fluid, pads, calipers, master cylinders
Electrical System:
Wiring schematics, battery, lighting (headlight, taillight, turn signals), horn, starter motor, charging system
Cooling System:
Air cooling system components and servicing
Exhaust System:
Exhaust pipe, muffler, emissions control (if applicable)
Bodywork:
Fairings, body panels, seat, fuel tank mounting
Procedures Included
Maintenance:
Regular service checks, lubrication, filter replacement, fluid changes
Diagnosis:
Troubleshooting common problems, identifying causes of malfunctions
Repair:
Step-by-step repair instructions for all major and minor components
Overhaul:
Complete engine and transmission rebuild procedures
Adjustment:
Carburetor synchronization, valve clearance, brake lever adjustment
Inspection:
Component wear inspection, safety checks
Technical Depth
Depth:
Factory-level, highly detailed with complete instructions and illustrations
User Level:
Suitable for dealership technicians and knowledgeable DIY enthusiasts
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text-based PDF
Print Quality
Printability:
All pages printable
Image Scaling:
Images can be blown up and printed enlarged
Binding Type
Binding:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
Not applicable (digital format)
Compatibility
Operating Systems:
Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000, Mac OS
Software Requirements:
Adobe PDF Reader
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke
Displacement:
125cc (approximate, specific bore/stroke details found within manual)
Cylinder Configuration:
Single-cylinder
Performance
Horsepower:
Typical for 125cc class (specific figures detailed in manual)
Torque:
Typical for 125cc class (specific figures detailed in manual)
Fuel System
Carburetor Type:
Likely a Mikuni or Keihin single carburetor (specific model and jetting detailed in manual)
Fuel Type:
Unleaded gasoline (specific octane rating in manual)
Lubrication
Oil Type:
Motorcycle-specific SAE 10W-40 or similar (refer to manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Features
Clutch Type:
Wet multi-plate clutch
Drive Type:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Refer to manual for precise dimensions
Overall Width:
Refer to manual for precise dimensions
Overall Height:
Refer to manual for precise dimensions
Weights
Dry Weight:
Refer to manual for precise weight
Gross Vehicle Weight Rating:
Refer to manual for GVWR
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for this type of manual; focuses on mechanical safety
Active Features
Braking System:
Front disc brake, Rear drum brake (typical configuration, verify in manual)
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (covered extensively in electrical section)
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic street motorcycle)
Driver Assistance
Driver Assistance Features:
Not applicable (basic street motorcycle)
Connectivity
Connectivity Features:
Not applicable (basic street motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or time interval
Air Filter Cleaning:
Refer to manual for specific interval
Spark Plug Replacement:
Refer to manual for specific interval and spark plug type
Valve Clearance Check:
Refer to manual for specific interval and tolerances
Fluid Specifications
Engine Oil Capacity:
Refer to manual for precise capacity
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Known Issues
Common Wear Items:
Carburetor tuning, clutch wear, electrical connections (typical for motorcycles of this era; manual provides specific diagnostic and repair)
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (now S&T Motors, then Hyosung)
Model Evolution
Production Period:
GF125 models typically produced in the late 1990s to early 2000s. Specific years covered by manual are not explicitly stated but implied to cover all GF125 variants.
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
No specific awards or certifications are mentioned for this manual; its value is in its comprehensive technical coverage.
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