Positioning:
Professional-grade service manual for Hyundai forklifts, mirroring dealer-level documentation.
Ease Of Use:
Easy-to-read text sections with top-quality diagrams and step-by-step instructions.
Cost Effectiveness:
Inexpensive way to keep the forklift working properly, saving on dealer repair costs.
Audience:
Do-it-yourselfer and experienced mechanic.
Primary Coverage:
Factory Service and Repair
Vehicle Type:
Industrial Forklift Truck
Estimated Page Count:
Varies by specific model variant, typically 500-1000+ pages for comprehensive forklift manuals.
Type:
Factory Service Repair Manual
Portability:
PDF format allows for saving to hard drive, burning to CD, or accessing on various devices.
Delivery Method:
Instant Digital Download via link on checkout page after payment.
Powertrain:
Structure and Operation, Troubleshooting, Disassembly and Assembly
Brake System:
Structure and Function, Operational Checks and Troubleshooting, Test and Adjustment
Steering System:
Structure and Function, Operational Checks and Troubleshooting, Disassembly and Assembly
Hydraulic System:
Structure and Function, Operational Checks and Troubleshooting, Disassembly and Assembly
Electric System:
Component Location, Electrical Circuit Diagrams, Component Specifications, Connector Destinations and Troubleshooting
Mast:
Structure, Operational Checks and Troubleshooting, Adjustment, Removal and Installation
General Information:
Safety Hints, Specifications, Periodic Replacement.
General Maintenance:
Safety Hints, Specifications, Periodic Replacement Items
Unit Overhaul:
Removal and Installation of Unit (likely referring to major components like engine, transmission, etc.)
Troubleshooting:
Detailed troubleshooting guides for all major systems (Power Train, Brake, Steering, Hydraulic, Electric).
Component Removal Installation:
Specific procedures for removal and installation of major units and mast components.
Adjustments Tests:
Test and adjustment procedures for brake and mast systems.
Depth:
Comprehensive factory-level technical repair and service information, suitable for both DIY and professional mechanics.
Diagnostic Procedures:
In-depth diagnostic procedures for all electrical and mechanical systems are a core component.
Compatibility:
All versions of Windows & Mac
Searchability:
Likely searchable PDF, depending on the source's creation method.
Quality:
High resolution, suitable for printing in great quality.
Binding Type:
Digital Download (can be burned to CD)
Paper Type:
N/A (Digital PDF)
Software:
Adobe PDF Reader & WinZip
Engine Type:
Diesel (indicated by 'G' in 20L(G)-7M, suggesting potential gasoline variant as well, manual covers multiple configurations).
Displacement:
1.5L, 1.8L, 2.0L (based on model designations L/18L/20L).
Fuel Type:
Diesel and potentially Gasoline, depending on specific model variant within the 7M series.
Engine Code Explanation:
The '(G)' in 20L(G)-7M likely denotes a Gasoline engine variant, with the manual potentially covering both Diesel and Gasoline options for this series.
Transmission Type:
Likely Hydrostatic or Automatic Transmission, common in forklifts of this class. Manual provides details.
Features:
Details on disassembly, assembly, and operational checks are provided in the Power Train System section.
Transmission Options:
While not explicitly stated, different power train configurations are possible, and the manual would detail them.
Lift Capacity:
1500 kg, 1800 kg, 2000 kg (derived from model designations).
Mast Height:
Specific mast heights (e.g., standard, duplex, triplex) and lift heights are covered in the Mast section.
Operating Weight:
Specific weights vary by model and configuration, manual would contain detailed figures.
Load Center:
Load center specifications are critical for forklift operation and would be detailed in the General Specifications.
Safety Hints:
Dedicated 'Safety Hints' group within the General section.
Component Safety:
Coverage of brake system, steering system, and hydraulic system implies focus on safe operation and maintenance of critical safety components.
Safety Compliance:
Manual would reference safety standards relevant to forklift operation and maintenance.
System Functionality:
Coverage of hydraulic and electric systems includes operational checks and troubleshooting, relevant to the functionality of lift, tilt, and steering systems.
Diagnostics:
The electric system section, particularly 'Connector Destination and Troubleshooting,' is crucial for diagnosing electronic control units and sensors.
Operator Interface:
While not infotainment in a typical automotive sense, the manual covers the electrical system and controls crucial for operator interface.
Scheduled Maintenance:
The 'Periodic Replacement' group in Section 1 outlines key maintenance intervals and replacement schedules.
Lubricant Requirements:
The manual would contain specific recommendations for engine oil, transmission fluid, hydraulic fluid, and grease types and capacities.
Hydraulic Fluid Type:
Specific ISO VG ratings for hydraulic fluid would be listed in the manual.
Engine Oil Viscosity:
Recommended SAE viscosity grades for engine oil would be provided based on ambient operating temperatures.
Common Problems:
Troubleshooting sections for each system are designed to address common issues and provide diagnostic steps.
Diagnostic Codes:
The electric system section is key for understanding and interpreting any diagnostic trouble codes (DTCs) the forklift may generate.
Filter Replacement:
The 'Periodic Replacement' section and disassembly/assembly procedures would implicitly cover filter replacement and may reference part numbers or types.
Manufacturer:
Hyundai Heavy Industries (HHI) is a major global manufacturer of construction and industrial equipment, including forklifts.
Series Identifier:
The '-7M' designation typically indicates a specific generation or series of Hyundai forklifts, implying advancements over previous models.
Manufacturing Origin:
Hyundai forklifts are manufactured globally, with primary manufacturing often in South Korea.
