Model:
35D-7E, 40D-7E, 45D-7E, 50D-7AE Forklift Truck
Product Type:
Factory Service Repair Manual
Model Series Codes:
35D-7E, 40D-7E, 45D-7E, 50D-7AE
Target Audience:
Hyundai forklift owners and maintenance technicians
Content Quality:
Easy-to-read text, top-quality diagrams, step-by-step instructions, and pictures
User Friendliness:
Features 'very easy to follow step-by-step instructions & pictures on all areas of repair'.
Cost Savings:
Inexpensive way to keep vehicles working properly, saves on postage and packaging.
Source:
Factory-produced, not a scanned or bootlegged copy
Value For Money:
Positioned as a cost-effective alternative to dealer service for essential repairs.
Covered Systems:
• General Information (Safety, Specifications, Periodic Replacement)
• Unit Function Removal and Installation
• Power Train System
• Brake System
• Steering System
• Hydraulic System
• Electric System
• Mast
Estimated Page Count:
N/A (Digital Download, Exact Page Count Not Specified in Product Info)
Type:
Service Repair Manual
Purpose:
Factory service and repair manual, intended for in-depth maintenance and repair.
Clarity And Readability:
Written for ease of understanding by both novice and experienced technicians.
Power Train:
Structure and Operation, Troubleshooting, Disassembly and Assembly
Brake System:
Structure and Function, Operational Checks and Troubleshooting, Test and Adjustment
Steering System:
Structure and Function, Operational Checks and Troubleshooting, Disassembly and Assembly
Hydraulic System:
Structure and Function, Operational Checks and Troubleshooting, Disassembly and Assembly
Electric System:
Component Location, Electrical Circuit Diagrams, Component Specifications, Connector Destinations, Troubleshooting
Mast:
Structure, Operational Checks and Troubleshooting, Adjustment, Removal and Installation
Major Components Removal Installation:
Covers removal and installation of unit major components.
Mast System:
Comprehensive coverage of mast structure, operation, adjustments, and removal/installation.
General Maintenance:
Periodic Replacement, Safety Hints
Component Repair:
Disassembly and Assembly of major components and systems
Troubleshooting:
Diagnostic procedures for Power Train, Brake, Steering, Hydraulic, and Electric Systems
Adjustments And Tests:
Brake system tests and adjustments, Mast adjustments
Component Replacement:
Removal and installation procedures for major components are explicitly covered.
Electrical Diagnostics:
Extensive coverage of electrical systems including component location, circuits, specifications, connectors, and troubleshooting.
Periodic Maintenance:
Includes guidance on periodic replacement, a core aspect of preventative maintenance.
Depth:
Comprehensive factory-level repair and service, suitable for DIY and professional mechanics
Diagnostic Procedures:
Detailed troubleshooting guides for all major systems, enabling advanced diagnostics.
Repair Scope:
Covers everything from basic operational checks to complete system disassembly and assembly, providing a full repair scope.
Print Quality:
High resolution, ensuring clear and quality prints
Searchability:
Likely searchable within PDF reader (standard for high-quality PDFs)
Digital Usability:
Can be saved to hard drive, burned to CD, and printed for specific pages in high quality.
Digital Storage:
Saves directly to user's computer for persistent access.
Operating Systems:
All versions of Windows and Mac
Software:
Adobe PDF Reader, WinZip
Type:
Digital (PDF), printable to CD
Digital Format Benefit:
Instant access, no shipping delays, immediate start to repairs.
Type:
N/A (Digital Format)
Engine Type:
Diesel (indicated by 'D' in model numbers 35D, 40D, 45D, 50D)
Horsepower Torque:
Specific engine model and power output not detailed in product description, but implied by model designations (e.g., 35D typically refers to a 3.5-ton capacity class).
Engine Displacement:
Not specified in product description, but is a key detail found within the manual's 'Specifications' section.
Type:
Diesel Fuel System (details not specified in product description)
Specific Engine Model:
Specific engine model not detailed in product description. The 'D' in model names indicates a diesel engine, but the specific engine family (e.g., Kubota, Perkins, or Hyundai's own) and model numbers (e.g., D4BB, D4BF) are not provided.
Type:
Automatic transmission is typical for these forklift models, though specific details are not provided in the product description.
Functionality:
The manual covers structure, operation, troubleshooting, and disassembly/assembly of the power train system, which includes the transmission.
Capacity:
3.5 to 5.0 Ton (indicated by model numbers 35D-7E, 40D-7E, 45D-7E, 50D-7AE)
Operating Weight:
Specific weight details not provided in product description, but would be available within the manual's specifications section.
Lifting Capacity Tons:
3.5, 4.0, 4.5, 5.0
Overall Dimensions:
Specific dimensions (length, width, height) are not provided in the product description but are detailed in the manual's 'Specifications'.
Forklift Standards:
The 'Safety Hints' section in the manual would cover relevant industry safety standards and best practices for operating and maintaining these forklifts.
Operational Safety:
The manual details operational checks and troubleshooting for various systems, contributing to safe operation.
Structural Integrity:
Information on mast structure, frame, and hydraulic systems would contribute to understanding the forklift's passive safety features.
Features:
N/A (Forklift trucks typically do not feature infotainment systems).
Features:
While not advanced electronic driver assistance, the manual covers the operational checks and troubleshooting of core systems like steering and brakes, which are critical for safe operation.
Features:
N/A (Forklift trucks typically do not feature external connectivity features as standard).
Schedule:
Covered under 'Periodic Replacement' in Section 1, providing recommended service intervals for various components.
Lubricants And Fluids:
Likely detailed within the 'Specifications' group in Section 1 and potentially within system-specific sections (e.g., hydraulic fluid for hydraulic system, transmission fluid for power train).
Engine Oil Type Capacity:
Information would be within the 'Specifications' section, likely detailing viscosity grade (e.g., API CF-4 or higher for diesel) and capacity. Specifics not in product description.
Hydraulic Fluid Type:
Details on hydraulic fluid type and capacity would be in the 'Hydraulic System' section and 'Specifications'.
Troubleshooting Guide:
Comprehensive troubleshooting sections for Power Train, Brake, Steering, Hydraulic, and Electric Systems provide solutions to common and complex issues.
Common Faults Diagnosis:
Troubleshooting guides are designed to address common operational faults across all covered systems.
Replacement Parts:
May be included in the 'Specifications' section or referenced in disassembly/assembly procedures for component replacements.
Manufacturer:
Hyundai Heavy Industries (forklift division)
Series:
The '7E' and '7AE' designations likely represent a specific generation or series of Hyundai diesel forklift trucks, indicating evolutionary updates over previous models.
Generation Designation:
The '-7E' and '-7AE' suffix indicates a specific evolution or generation within Hyundai's forklift line, suggesting design and technological refinements over prior models.
Manufacturing Location:
Not specified in product description, but Hyundai Heavy Industries has global manufacturing operations.
