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    INTERNATIONAL HARVESTER Series 100 130 140 200 230 240 404 2404 Tractor Service Repair Manual

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    This manual covers International Harvester Series 100, 130, 140, 200, 230, 240, 404, and 2404 tractors, produced from the late 1950s through the early 1970s. These robust machines were designed...
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    Typ: Tractor
    Art.-Nr: 102146
    This manual covers International Harvester Series 100, 130, 140, 200, 230, 240, 404, and 2404 tractors, produced from the late 1950s through the early 1970s. These robust machines were designed for a variety of agricultural and utility applications, representing a significant period of International Harvester's development in tractor technology. Known for their ruggedness and dependable performance, these tractors were built to handle demanding tasks, solidifying IH's reputation in the agricultural market. This comprehensive guide ensures that the legacy of these reliable machines can be maintained through proper care and repair. The purpose of this factory service and repair workshop manual is to provide detailed technical information for the maintenance, troubleshooting, and repair of all engine and transmission variants for the specified International Harvester tractor models. It includes in-depth coverage of all major systems, from the engine and fuel system to the hydraulics and electrical components. With step-by-step instructions, diagnostic procedures, torque specifications, and high-quality diagrams, this manual is an essential resource for owners, mechanics, and technicians seeking to perform efficient and accurate work, ensuring the longevity and optimal performance of these tractors.
    🏷️ Basic Information
    Identification
    Make:
    International Harvester
    Model:
    Series 100, 130, 140, 200, 230, 240, 404, 2404 Tractors
    Codes
    Product Identifier:
    IH-SVC-100-2404-PDF
    👋 Introduction
    Market Position
    Purpose:
    To provide essential technical information for the maintenance, repair, and troubleshooting of International Harvester tractors from the Series 100, 130, 140, 200, 230, 240, 404, and 2404.
    Competitive Analysis
    Value Proposition:
    Offers comprehensive factory-level repair data, enabling owners and mechanics to perform tasks efficiently and correctly, reducing reliance on expensive dealership services.
    Key Features
    User Focus:
    Designed for both DIYers and professional mechanics, with step-by-step instructions and detailed visuals.
    Accessibility:
    Instant digital download provides immediate access to repair information, saving time and eliminating shipping delays.
    📋 Manual Details
    Coverage Areas
    Models Covered:
    International Harvester 100, 130, 140, 200, 230, 240, 404, 2404 Tractors
    Engines Covered:
    All engine variants for the specified tractor models
    Transmissions Covered:
    All transmission types for the specified tractor models
    Page Count
    Estimated Pages:
    High volume, typically 500+ pages for comprehensive factory service manuals. Specific count not provided, but described as 'complete'.
    Manual Type
    Type:
    Factory Service and Repair Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Engine:
    Detailed diagnostics, disassembly, inspection, repair, and reassembly for gasoline and diesel engines common to these models (e.g., C-series, BD-series IH engines).
    Fuel System:
    Carburetor service and adjustment, fuel injection systems (if applicable), fuel pump, filters, and fuel lines.
    Cooling System:
    Radiator, thermostat, water pump, fan, hoses, and coolant specifications.
    Ignition System:
    Spark plug specifications, coil, distributor, timing adjustments (for gasoline engines).
    Electrical System:
    Wiring diagrams, starter motor, alternator/generator, battery, lighting, gauges, and troubleshooting electrical faults.
    Transmission:
    Manual transmission overhaul, clutch service, gear shifting mechanisms, and lubrication.
    Power Takeoff Pto:
    PTO engagement, clutch, and gearbox service.
    Hydraulic System:
    Hydraulic pump, control valve, cylinders, hoses, and fluid specifications for implement control.
    Steering System:
    Mechanical steering linkage, power steering components and service (if equipped).
    Brake System:
    Brake band, drum, shoe, and linkage adjustments and service.
    Front Axle:
    Front wheel bearing service, kingpins, tie rods, and differential (if applicable).
    Rear Axle:
    Rear axle housing, differential, and final drive service.
    Body And Frame:
    Sheet metal repair, fenders, operator platform, and chassis structural components.
    Operator Controls:
    Leverage, pedal operation, and linkage adjustments.
    Procedures Included
    Maintenance:
    Regular scheduled maintenance, lubrication charts, fluid checks and changes.
    Troubleshooting:
    Systematic diagnostic procedures for identifying and resolving common and uncommon issues.
    Repair:
    Step-by-step instructions for component overhaul and replacement.
    Disassembly Reassembly:
    Complete guide to taking apart and putting back together all major tractor systems.
    Adjustments:
    Precise instructions for setting clearances, timing, and pressures.
    Torquing:
    Specified torque values for critical fasteners.
    Technical Depth
    Depth:
    Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers full rebuilds and in-depth diagnostics.
    📊 Manual Specifications
    File Format
    Format:
    PDF
    Searchable Text:
    Likely to be text-searchable if properly OCR'd, aiding quick information retrieval.
    Print Quality
    Printability:
    Printable without restriction, allowing users to create hard copies for the workshop.
    Image Quality:
    High-quality diagrams and images are explicitly mentioned, crucial for repair accuracy.
    Binding Type
    Binding Type For Printed:
    N/A (Digital PDF)
    Paper Type
    Paper Type For Printed:
    N/A (Digital PDF)
    ⚙️ Engine Specifications
    Primary Engine
    Typical Engines:
    Likely to include International Harvester's own C-series (e.g., C-123, C-135, C-144, C-153) and BD-series diesel engines (e.g., BD-144, BD-154). Specific engine codes vary by model and year.
    Performance
    Horsepower Range:
    Varies significantly by model, generally ranging from approximately 20 to 60 PTO horsepower depending on engine displacement and tune.
    Torque Characteristics:
    Designed for robust low-end torque suitable for agricultural applications. Specific values depend on engine variant.
    Fuel System
    Carburetor Types:
    Marvel-Schebler, Zenith carburetors are common for gasoline variants. Diesel variants utilize injection pumps (e.g., Roosa Master, Bosch).
    Diesel Injection:
    Direct injection or indirect injection systems, detailed in the manual for diesel models.
    🔧 Transmission
    Standard
    Gearbox Type:
    Typically a sliding gear, constant mesh manual transmission with multiple forward gears and at least one reverse gear. Options like creeper gears or synchronized transmissions might be detailed.
    Optional
    Special Gearboxes:
    Some models might have offered alternative transmission configurations or specialized PTO options.
    Features
    Clutch Type:
    Dry single-plate or dual-plate clutch systems are common. PTO clutch may be separate.
    📐 Dimensions
    Exterior
    Overall Length:
    Varies by model, typically 10-12 feet (3-3.6 meters).
    Wheelbase:
    Varies by model, typically 70-80 inches (1.78-2.03 meters).
    Weights
    Operating Weight:
    Typically ranges from 2,500 to 4,500 lbs (1,134 to 2,041 kg) depending on model and configuration.
    🛡️ Safety Features
    Ratings
    Crash Test Data:
    N/A (Tractor safety standards and testing are different from passenger vehicles; focus is on ROPS and stability).
    Active Features
    Braking System:
    Mechanical drum brakes, with specific adjustments and maintenance procedures covered.
    Passive Features
    Operator Station:
    Basic operator platform. Manual will cover safety aspects related to ROPS (Rollover Protective Structures) if factory-equipped or installed.
    💡 Technology Features
    Infotainment
    Features:
    N/A (Tractors of this era do not feature modern infotainment systems.)
    Driver Assistance
    Features:
    N/A (Tractors of this era do not feature modern driver assistance systems.)
    Connectivity
    Features:
    N/A (Tractors of this era do not feature modern connectivity.)
    🔧 Maintenance
    Service Intervals
    Oil Change Engine:
    Typically every 50-100 operating hours for older engines, or annually. Specific recommendations in manual.
    Transmission Oil Change:
    Usually every 500-1000 operating hours. Manual will specify exact interval and fluid type.
    Hydraulic Fluid Change:
    Typically every 500-1000 operating hours. Manual will specify exact interval and fluid type.
    Fluid Specifications
    Engine Oil:
    Viscosity grades such as SAE 30 or 10W-30 (depending on temperature) and specific IH lubricant specifications (e.g., Hy-Tran for hydraulics, often used in engines too).
    Transmission Oil:
    IH Hy-Tran or equivalent. Specifications for differential and final drive fluids will also be detailed.
    Coolant:
    Ethylene glycol-based antifreeze with appropriate corrosion inhibitors, typically a 50/50 mix with distilled water.
    Known Issues
    Common Wear Items:
    Clutch wear, PTO clutch engagement, hydraulic pump efficiency, radiator leaks, carburetor flooding/leaking, and potential engine seal failures are common issues addressed in the manual.
    Electrical Faults:
    Wiring harness degradation, starter/generator brush wear, and switch failures can occur and are covered by troubleshooting.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    International Harvester (IH), a historic American manufacturer of agricultural and construction equipment.
    Model Evolution
    Series Development:
    These models represent a significant period of IH tractor development, serving small to medium-sized farms and various utility applications. The series numbers indicate progressions in design, power, and features.
    Production
    Production Era:
    These models were primarily produced from the late 1950s through the 1960s and into the early 1970s, depending on the specific model designation.
    🏆 Awards & Recognition
    Recognitions
    Industry Impact:
    These tractor series were foundational for International Harvester's agricultural market presence during their production years, contributing to the brand's reputation for ruggedness and utility.
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