IH International Harvester 1206 Tractor Service Repair Manual

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Art.-Nr: 98636

Stichworte: 1206 IH International International Harvester Tractor

Produktvarianten

Beschreibung

The International Harvester 1206 Tractor, produced approximately between 1963 and 1967, represents a significant advancement in heavy-duty agricultural machinery. Known for its robust construction, powerful engines available in both diesel (D-360) and gasoline (C-263) variants, and the innovative optional T-34 Power Shift transmission, this tractor was designed as a versatile workhorse for demanding farm operations. Its heritage stems from International Harvester's legacy of producing durable and reliable equipment, and the 1206 model was a key part of the '06 series, offering increased power and features that set it apart from its predecessors and competitors. This comprehensive Service Repair Manual provides essential information for the maintenance, repair, and troubleshooting of the International Harvester 1206 Tractor. It covers detailed procedures for engine overhaul, transmission repair (including the Power Shift option), hydraulic system servicing, and electrical system diagnostics. The manual also includes information on chassis and body components, routine maintenance schedules, fluid specifications, and technical data. Its purpose is to empower owners, mechanics, and technicians with the knowledge required to keep this powerful agricultural machine operating efficiently and reliably.

🏷️ Basic Information

Identification

Make:

International Harvester

Model:

1206 Tractor

Product Type:

Service Repair Manual

Codes

Product Code:

IH-1206-SRM-PDF

👋 Introduction

Market Position

Segment:

Heavy-duty agricultural tractor.

Target User:

Farmers, agricultural contractors, mechanics, and tractor restoration enthusiasts.

Competitive Analysis

Competitors:

John Deere, Case IH, Ford, Massey Ferguson tractors of similar era and horsepower.

Key Features

Tractor Features:

Known for its robust construction, powerful engines, and available power shift transmission, making it a versatile workhorse.

Manual Value

Value Proposition:

Essential resource for maintaining operational efficiency, diagnosing faults, and performing cost-effective repairs on the IH 1206.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair information for the International Harvester 1206 Tractor.

Engine Coverage:

Detailed engine overhaul, repair, and troubleshooting for gasoline and diesel variants.

Transmission Coverage:

Repair and adjustment procedures for the power shift transmission (optional) and standard gear transmissions.

Hydraulic System Coverage:

Information on the tractor's hydraulic system, including pump, valves, cylinders, and associated components.

Electrical System Coverage:

Wiring diagrams, troubleshooting, and repair for the electrical system, including starting, charging, and lighting.

Chassis And Body Coverage:

Repair and maintenance for the front axle, rear axle, steering, brakes, and operator's station.

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for comprehensive service manuals of this era).

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel system, lubrication system, cooling system, ignition system (gasoline), starting system, exhaust system.

Drivetrain Systems:

Clutch, transmission (gear and power shift), differential, final drives, PTO (Power Take-Off).

Hydraulic And Control Systems:

Hydraulic pump, reservoir, control valve, lift arms, draft control, steering hydraulics.

Braking Systems:

Brake pedal, master cylinder, wheel cylinders, brake shoe adjustment, parking brake.

Electrical Systems:

Battery, generator/alternator, starter motor, ignition switch, lighting circuits, accessory wiring, dashboard instrumentation.

Steering Systems:

Mechanical steering linkage, power steering system.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, greasing schedules, air cleaner service.

Engine Overhaul:

Complete engine disassembly, cleaning, inspection, measurement, component replacement, and reassembly.

Transmission Repair:

Clutch adjustment and replacement, gear train inspection, power shift unit disassembly and repair, PTO clutch service.

Hydraulic System Repair:

Hydraulic pump testing and repair, valve body overhaul, cylinder seal replacement, diagnostic procedures.

Electrical Troubleshooting:

Diagnostic charts, wiring diagram interpretation, common electrical fault finding and repair.

Chassis Component Repair:

Front axle bearing service, rear axle seal replacement, brake system bleeding and adjustment, steering linkage repair.

Specifications And Tolerances:

Detailed torque specifications, clearances, and measurement data for all critical components.

Troubleshooting Guides:

Systematic diagnostic procedures for identifying and rectifying common and uncommon problems.

Technical Depth

Depth Level:

Comprehensive; covers from routine maintenance to complete engine and transmission rebuilds.

Diagnostics:

Detailed diagnostic procedures, fault code interpretation (where applicable), and system testing.

Rebuild Instructions:

Step-by-step instructions with diagrams for major component overhauls.

📊 Manual Specifications

File Format

Type:

Searchability:

Searchable text content for quick information retrieval.

Printable:

Yes, printable pages for workshop use.

Print Quality

Resolution:

High-resolution scans ensuring clarity of text and diagrams.

Diagram Clarity:

Clear and legible diagrams, illustrations, and photographs.

Binding Type

Typical Binding:

N/A (Digital PDF format)

Paper Type

Typical Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Diesel and Gasoline variants available.

Diesel Engine Model:

D-360 (6-cylinder)

Gasoline Engine Model:

C-263 (6-cylinder)

Performance

Diesel Horsepower Rated:

Approx. 64 PTO HP, 54 Drawbar HP (values can vary slightly by specific configuration and testing).

Gasoline Horsepower Rated:

Approx. 58 PTO HP, 48 Drawbar HP (values can vary slightly by specific configuration and testing).

Diesel Displacement:

360 cubic inches (5.9 Liters)

Gasoline Displacement:

263 cubic inches (4.3 Liters)

Fuel System

Diesel Fuel System:

Direct injection, typically with Roosa Master or Bosch injection pump.

Gasoline Fuel System:

Carbureted.

🔧 Transmission

Standard

Standard Transmission Type:

Gear drive transmission, typically 10-speed (5 forward, 1 reverse in two ranges).

Optional

Optional Transmission Type:

T-34 Power Shift (16-speed forward, 8-speed reverse).

Features

540/1000 RPM PTO (Power Take-Off).

Differential Lock:

Yes, rear differential lock.

📐 Dimensions

Exterior

Wheelbase:

Approx. 94 inches (2388 mm).

Overall Length:

Approx. 145 inches (3683 mm).

Weights

Operating Weight Diesel:

Approx. 8,200 - 8,500 lbs (3719 - 3856 kg).

Drawbar Pull Max Estimated:

Significantly higher than its own weight due to traction and weight transfer.

🛡️ Safety Features

Ratings

Safety Standards:

Manufactured to standards of its era; modern ROPS/FOPS not standard equipment unless retrofitted.

Active Features

Braking System:

Hydraulically operated, self-adjusting, internal expanding shoe brakes.

Passive Features

Operator Station:

Open operator station; seat belt may be optional or standard depending on specific configuration and year.

💡 Technology Features

Infotainment

Features:

N/A (Tractor from the 1960s did not feature infotainment systems).

Driver Assistance

Features:

N/A (Basic operator controls and instrumentation).

Connectivity

Features:

🔧 Maintenance

Service Intervals

Engine Oil Change Diesel:

Every 100-150 hours or annually, whichever comes first (refer to manual for exact specification).

Fuel Filter Replacement:

Every 250 hours or as needed.

Air Cleaner Service:

Daily or as needed based on operating conditions; element cleaning/replacement every 250 hours.

Transmission Oil Change:

Every 600-1000 hours (gear drive) or 1200 hours (Power Shift), consult manual.

Fluid Specifications

Engine Oil Diesel:

API Service CD or better, SAE 10W-30 or 15W-40 depending on ambient temperature.

Hydraulic Fluid:

IH Hy-Tran fluid or equivalent UTF (Universal Tractor Transmission fluid).

Transmission Oil Gear Drive:

API GL-4, SAE 80W-90 or 85W-140 depending on temperature.

Coolant:

Ethylene glycol based antifreeze with rust inhibitors, typically 50/50 mix with distilled water.

Known Issues

Common Problems:

Wear on PTO clutch, hydraulic pump wear leading to reduced lift capacity, potential for steering cylinder leaks, ignition system issues on gasoline models.

Power Shift Transmission:

The Power Shift transmission, while advanced, can be prone to wear in the clutch packs and seals if not properly maintained or if subjected to excessive abuse.

Maintenance Tips

Preventative Maintenance:

Regular lubrication, correct fluid levels and types, and timely filter changes are crucial for longevity.

📚 Vehicle History

Brand Heritage

Heritage:

International Harvester (IH) was a major American manufacturer of agricultural and construction equipment, known for its powerful and durable machinery.

Model Evolution

Predecessors:

Successor to models like the 706 and 806, featuring increased power and updated features.

Generation:

Part of the '06 series introduced in the mid-1960s.

Production

Production Years:

Approximately 1963-1967.

Manufacturing Location:

United States (primarily Chicago, Illinois).

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The IH 1206 was highly regarded in its time for its power, reliability, and the introduction of advanced features like the Power Shift transmission, making it a benchmark in its class.