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Iseki TS3510 Tractor Service Repair Workshop Manual

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The Iseki TS3510, including its variants TS3510F, TS3510H, and TS3510HST, is a utility tractor model primarily produced from the late 1980s through the 1990s. Manufactured by Iseki & Co., Ltd.,...
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Iseki TS3510 Tractor Service Repair Workshop Manual
The Iseki TS3510, including its variants TS3510F, TS3510H, and TS3510HST, is a utility tractor model primarily produced from the late 1980s through the 1990s. Manufactured by Iseki & Co., Ltd., a Japanese company known for its agricultural machinery, these tractors are recognized for their durability and suitability for a variety of agricultural, horticultural, and groundskeeping tasks. Powered by a 3-cylinder diesel engine typically ranging from 1.5 to 1.8 liters and producing around 30-35 horsepower, the TS3510 offers robust performance for its class. Its engineering emphasizes reliability and practical functionality, making it a dependable choice for professional mechanics, agricultural technicians, and knowledgeable tractor owners seeking to maximize their equipment's lifespan and operational efficiency. This comprehensive service and repair workshop manual provides detailed instructions for the maintenance and repair of the Iseki TS3510 tractor. It covers all essential systems, including the engine, fuel, cooling, lubrication, transmission (manual and hydrostatic), drivetrain, hydraulics, steering, brakes, and electrical systems. The manual includes procedures for routine maintenance, component disassembly and reassembly, troubleshooting, adjustment, and torque specifications, along with diagnostic charts and information on special tool requirements. Designed for intermediate to advanced users, this manual is an indispensable resource for ensuring the proper functioning, longevity, and cost-effective upkeep of your Iseki TS3510 tractor.
🏷️ Basic Information
Identification
Make:
Iseki
Model:
TS3510
Model Alias:
TS3510F, TS3510H, TS3510HST
Product Type:
Tractor Service Repair Workshop Manual
👋 Introduction
Market Position
Target User:
Professional mechanics, agricultural technicians, and knowledgeable tractor owners.
Competitive Analysis
Value Proposition:
Provides essential information for maintaining and repairing the Iseki TS3510, enabling cost savings and maximizing tractor lifespan.
Key Features
Manual Advantage:
Directly from mechanics' resources, offering practical and field-tested repair procedures.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive service and repair instructions
Page Count
Estimated Page Count:
Varies based on specific edition, typically 200-500 pages for full service manuals
Manual Type
Manual Classification:
Workshop Manual / Service Manual / Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed diagnostics, disassembly, reassembly, and adjustment procedures for the Iseki diesel engine.
Fuel System Service:
Maintenance and repair of fuel injection pump, injectors, fuel filter, and fuel lines.
Cooling System Service:
Radiator, thermostat, water pump, coolant hoses, and fan maintenance and repair.
Lubrication System Service:
Oil pump, oil filter, lubrication passages, and oil pressure checks.
Transmission Service:
Repair and overhaul of the gearbox, clutch, and PTO (Power Take-Off) systems.
Drivetrain Service:
Front and rear axle maintenance, differential, drive shafts, and wheel bearings.
Hydraulic System Service:
Hydraulic pump, control valve, cylinders, hoses, and fluid reservoir repair and troubleshooting for the 3-point hitch and implement control.
Steering System Service:
Maintenance and repair of the steering mechanism, tie rods, and power steering components (if equipped).
Brake System Service:
Drum or disc brake repair, adjustments, and hydraulic brake system maintenance.
Electrical System Service:
Wiring diagrams, starter, alternator, battery, lighting, and instrument panel troubleshooting.
Chassis And Frame Service:
Frame inspection, front end alignment, and component mounting.
Body And Fenders Service:
Panel alignment, fender mounting, and operator station components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, and fluid level checks.
Troubleshooting Guide:
Systematic diagnostics for common operational issues and failures.
Component Disassembly Reassembly:
Step-by-step instructions for removing, overhauling, and reinstalling major tractor components.
Torque Specifications:
Precise tightening torques for critical fasteners across all systems.
Adjustment Procedures:
Setting valve clearances, clutch engagement, brake pedal free play, and PTO engagement.
Diagnostic Charts:
Flowcharts to identify causes of malfunctions.
Special Tool Requirements:
Identification of necessary Iseki-specific or generic tools for repair.
Technical Depth
Depth Of Coverage:
Intermediate to Advanced: Covers routine maintenance, component overhaul, and complex diagnostics.
📊 Manual Specifications
File Format
Digital Format Quality:
Searchable PDF with clear, legible text and diagrams.
Print Quality
Printed Version Quality:
High-resolution scans or original prints, often on durable paper.
Binding Type
Printed Version Binding:
Comb binding, spiral binding, or professional perfect binding for ease of use.
Paper Type
Printed Version Paper:
Matte or semi-gloss paper stock to prevent glare and ensure durability in workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Iseki 3-cylinder diesel engine (specific model designation may vary, e.g., E382 or similar)
Displacement:
Approximately 1.5 - 1.8 Liters (1500 - 1800 cc), subject to exact configuration.
Power Output:
Around 30-35 HP (approx. 22-26 kW) at rated RPM.
Performance
Torque Peak:
Specific torque figures depend on the engine variant, but typically in the range of 80-95 Nm at lower RPMs.
Fuel System
Fuel Type:
Diesel
Injection System:
Indirect or Direct Injection, likely with a Bosch or similar inline or rotary fuel injection pump.
Engine Components
Cooling Method:
Water-cooled
Starting System:
12-volt electric starter
🔧 Transmission
Standard
Transmission Type:
Sliding gear transmission (e.g., 8 forward and 2 reverse speeds) or hydrostatic transmission (HST) depending on model variant (TS3510, TS3510HST).
Optional
Transmission Options:
Hydrostatic transmission (HST) with multiple speed ranges is a common variant.
Features
Pto Speeds:
Standard PTO speeds (e.g., 540 RPM) and potentially a ground speed PTO.
Clutch Type:
Single-plate, dry clutch (for manual transmission models).
📐 Dimensions
Exterior
Overall Length:
Varies, typically around 3000-3200 mm.
Overall Width:
Varies, typically around 1400-1600 mm depending on tires.
Wheelbase:
Approximately 1700-1800 mm.
Weights
Operating Weight:
Approximately 1300-1500 kg (without attachments).
Front Axle Weight:
Typically around 500-600 kg.
Rear Axle Weight:
Typically around 800-900 kg.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) is typically standard or an option.
Active Features
Braking System:
Independent rear wheel brakes, often with foot pedal actuation. Parking brake mechanism.
Passive Features
Operator Station:
Ergonomically designed controls, operator seat with safety belt. Guards for PTO and other moving parts.
💡 Technology Features
Infotainment
Operator Controls:
Basic mechanical controls for steering, throttle, transmission, PTO, and hydraulics. Analog gauges for engine temperature, oil pressure, and RPM.
Driver Assistance
No Advanced Features:
This model predates advanced driver-assistance systems; focus is on mechanical functionality and operator input.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 200 hours or 12 months, whichever comes first. (Consult manual for exact specification).
Air Filter Service:
Check and clean/replace at 200-hour intervals or as needed based on operating conditions. (Consult manual).
Fuel Filter Replacement:
Typically every 500-1000 hours or annually. (Consult manual).
Transmission Oil Change:
Intervals vary by transmission type (manual/HST) and usage, often 500-1000 hours. (Consult manual).
Fluid Specifications
Engine Oil Type:
API CD/CE or higher, SAE 30 or 10W-30/15W-40 depending on ambient temperature. (Consult manual for precise specification).
Engine Oil Capacity:
Approximately 5.0 - 5.5 Liters.
Coolant Type:
Ethylene glycol based antifreeze mixture (50/50). (Consult manual).
Hydraulic Fluid Type:
Universal Tractor Transmission Oil (UTTO) or Hydraulic Transmission Fluid (HTF) meeting Iseki specifications. (Consult manual).
Hydraulic Fluid Capacity:
Typically around 20-25 Liters.
Known Issues
Common Wear Items:
Clutch plates, brake shoes/pads, hydraulic filters, water pump seals, and injector nozzles are common wear items.
Potential Failures:
Overheating due to radiator blockage, fuel system leaks, and hydraulic pump wear are potential issues if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Iseki & Co., Ltd. is a Japanese manufacturer of agricultural machinery, including tractors, mowers, and construction equipment.
Model Evolution
Ts Series Context:
The TS series represents Iseki's range of utility tractors designed for a variety of agricultural, horticultural, and groundskeeping tasks.
Production
Production Period:
The TS3510 model was primarily produced from the late 1980s through the 1990s.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Iseki tractors are generally recognized for their durability, reliability, and suitability for compact farm and property management tasks.
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