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Iseki TS4510 Tractor Service Repair Workshop Manual

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The Iseki TS4510 Tractor is a robust and versatile compact utility tractor, designed to meet the needs of hobby farmers, smallholding owners, landscapers, and groundskeepers. Built with Iseki's heritage of...
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Typ: Tractor
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Art.-Nr: 100857
Iseki TS4510 Tractor Service Repair Workshop Manual
The Iseki TS4510 Tractor is a robust and versatile compact utility tractor, designed to meet the needs of hobby farmers, smallholding owners, landscapers, and groundskeepers. Built with Iseki's heritage of quality and reliability, this model offers a balanced blend of power and efficiency, making it suitable for a wide array of tasks including mowing, tilling, loading, and towing. Its durable construction ensures dependable performance even in demanding conditions, positioning it as a capable and user-friendly machine within its market segment. This comprehensive Service Repair Workshop Manual provides extensive instructions for the maintenance and repair of the Iseki TS4510 Tractor. It covers all major systems, including the engine, fuel, cooling, lubrication, transmission, drivetrain, steering, braking, hydraulic, and electrical systems, offering detailed procedures for disassembly, assembly, troubleshooting, and overhaul. The manual also includes essential information on scheduled maintenance, technical specifications, torque values, and wiring diagrams, empowering owners, mechanics, and technicians to effectively maintain and repair the tractor.
🏷️ Basic Information
Identification
Make:
Iseki
Model:
TS4510 Tractor
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Segment:
Compact Utility Tractor
Target Audience:
Hobby farmers, smallholding owners, landscapers, groundskeepers
Competitive Analysis
Key Competitors:
Kubota L-series, John Deere 3R/4M series, Mahindra Max series, Massey Ferguson 1500/2600 series
Key Features
Utility:
Designed for a wide range of tasks including mowing, tilling, loading, and towing
Durability:
Known for robust construction and reliable performance in demanding conditions
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair instructions for the Iseki TS4510 Tractor
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, troubleshooting, overhaul procedures for the engine
Fuel System:
Fuel injection system, fuel pump, injectors, filters, troubleshooting
Cooling System:
Radiator, thermostat, water pump, hoses, coolant specifications
Lubrication System:
Oil pump, oil passages, oil filter, lubrication schedule, fluid specifications
Transmission:
Manual and power shift transmission systems, disassembly, assembly, troubleshooting, fluid specifications
Clutch:
Clutch assembly inspection, adjustment, replacement, repair
Drivetrain:
Front and rear differentials, drive shafts, axles, PTO (Power Take-Off) system
Steering System:
Hydraulic power steering, steering cylinder, pump, linkages, bleeding procedures
Braking System:
Hydraulic brakes, brake discs, calipers, master cylinder, bleeding, adjustments
Hydraulic System:
Hydraulic pump, control valves, cylinders, filters, hydraulic fluid specifications, troubleshooting
Electrical System:
Starting system, charging system (alternator), battery, lighting, wiring diagrams, troubleshooting
Pto System:
PTO engagement, speeds, clutch, troubleshooting
Hitch System:
Three-point hitch operation, adjustment, repair
Operator Station:
Dashboard, controls, seating, safety features
Body And Frame:
Frame inspection, body panel removal and installation
Air Conditioning:
If equipped, coverage for the AC system would be included (though less common on older models).
Front Loader Mounting:
Information pertaining to the installation and maintenance of front-end loaders.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication points, filter changes, fluid checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Complete engine, transmission, and hydraulic system overhaul procedures
Disassembly Assembly:
Detailed instructions for component and system disassembly and reassembly
Specifications:
Torque specifications for all fasteners, measurements, clearances
Adjustments:
Carburetor, valve, clutch, brake, and PTO adjustments
Engine Timing:
Procedures for setting engine timing, valve lash, and injector timing.
Hydraulic Troubleshooting:
Diagnostic flowcharts and procedures for identifying and rectifying hydraulic system faults.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and experienced DIY users
Wiring Diagrams:
Includes detailed electrical system wiring diagrams for troubleshooting and repair.
Torque Specifications:
Comprehensive list of torque specifications for critical fasteners across all systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Image Resolution:
High-resolution for clear diagrams and text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Likely an Iseki E-series or similar diesel engine (specific model number not provided)
Engine Type:
Diesel
Cylinders:
Typically 3-cylinder for this class
Performance
Horsepower:
Estimated 45 HP (crankshaft) - exact rating varies by specific engine variant
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) depending on specific engine variant
Fluid Specifications
Engine Oil Type:
API CG-4 or equivalent, SAE 10W-30 or 15W-40 (refer to manual for exact spec)
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type:
Manual transmission with synchronized gears, likely 8 or 12 speeds forward and reverse
Optional
Transmission Type Optional:
Possible availability of a hydrostatic transmission (HST) on some variants
Features
Gear Selection:
Range and gear levers for speed and direction selection
Fluid Specifications
Transmission Oil Type:
GL-4 or GL-5 gear oil (refer to manual for exact specification and viscosity)
📐 Dimensions
Exterior
Length:
Approx. 3.5-4.0 meters (without implements)
Width:
Approx. 1.5-1.8 meters (standard tires)
Height:
Approx. 2.0-2.3 meters (to top of ROPS)
Weights
Operating Weight:
Approx. 1500-1800 kg (without ballast)
Drawbar Capacity:
Variable, dependent on tractor configuration and ballast
🛡️ Safety Features
Ratings
Rollover Protection:
Standard or optional ROPS (Roll-Over Protective Structure) likely fitted
Active Features
Parking Brake:
Independent parking brake system
Operator Presence:
Operator presence levers or sensors to prevent operation when unattended
Passive Features
Seat Belt:
Seat belt for ROPS equipped tractors
Lighting:
Headlights, taillights, and turn signals for road use (if equipped/legal)
💡 Technology Features
Infotainment
Dashboard:
Basic analog gauges for engine temperature, oil pressure, fuel level, tachometer, and hour meter.
Driver Assistance
Traction Control:
N/A (standard mechanical engagement for 4WD)
Connectivity
Electrical Connections:
Standard 12V electrical system for starting and lighting; potential for accessory power outlets.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100-250 hours of operation or annually (refer to manual for precise interval)
Air Filter Cleaning:
Check and clean every 50-100 hours, replace as needed
Fuel Filter Replacement:
Every 200-400 hours or as performance indicates
Hydraulic Filter Replacement:
Every 250-500 hours or annually
Fluid Specifications
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF), ISO VG 46 hydraulic oil, or UTF (Universal Tractor Transmission Fluid) - confirm with manual
Hydraulic Fluid Capacity:
Approximately 25-35 liters (refer to manual for exact capacity)
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump seals, PTO engagement issues, aging electrical components
Preventative Maintenance:
Regular lubrication of pivot points, checking hydraulic fluid levels, and maintaining clean air filters are crucial.
📚 Vehicle History
Brand Heritage
Brand Origin:
Iseki & Co., Ltd. is a Japanese manufacturer of agricultural machinery and industrial equipment, founded in 1926.
Model Evolution
Ts Series:
The TS series represents Iseki's line of compact and sub-compact tractors, offering a balance of power, versatility, and affordability.
Production
Production Era:
The TS4510 model was likely produced during the late 1990s and early 2000s, with potential updates.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Iseki tractors are generally well-regarded for their build quality and reliability in their class.
Ratings
Customer Satisfaction:
Often praised for user-friendliness and suitability for small-scale operations.
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