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Isuzu Vehicross 1999-2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Model Years Covered: 1999, 2000, 2001, 2002 Codes Vehicle Chassis Code: UD 👋 Introduction Market Position Segment: Compact Sport Utility Vehicle (SUV),...
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Typ: Autos
Anbieter:
Isuzu
Art.-Nr: 585129
Stichworte: 1999 2000 2001 2002 Car Cars Isuzu Vehicross
Isuzu Vehicross 1999-2002 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
VehiCROSS
Model Years Covered:
1999, 2000, 2001, 2002
Codes
Vehicle Chassis Code:
UD
👋 Introduction
Market Position
Segment:
Compact Sport Utility Vehicle (SUV), often categorized as a 'lifestyle' or 'niche' SUV due to its distinctive styling.
Uniqueness:
Known for its radical, futuristic styling, high-quality interior, and robust off-road capability, distinguishing it from more mainstream SUVs of its era.
Competitive Analysis
Key Competitors:
Jeep Cherokee, Toyota RAV4, Honda CR-V, Ford Bronco, Land Rover Freelander
Key Features
Styling:
Asymmetrical dashboard design, unique front-end styling, large wheel arches, prominent body cladding.
Drivetrain:
Standard 4WD with advanced Torque-On-Demand (TOD) system.
Off Road Capability:
Robust ladder frame chassis, independent front suspension, solid rear axle with Panhard rod, excellent ground clearance.
📋 Manual Details
Coverage Areas
Primary Coverage:
North American Market (USA & Canada)
Secondary Coverage:
General Specifications applicable to other markets
Page Count
Estimated Page Count:
1800+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (4WD System)
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS Included)
Electrical:
Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, HVAC Controls
Body:
Body Panel Repair, Interior Trim, Glass, Door Mechanisms, Exterior Trim, Convertible Top Mechanism (if applicable)
Procedures Included
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Codes) interpretation, Wiring diagrams
Maintenance:
Scheduled maintenance, Lubrication, Fluid checks and changes, Filter replacements
Repairs:
Component removal and installation, Reassembly procedures, Seal and gasket replacement
Adjustments:
Alignment procedures, Brake adjustments, Clutch adjustments (if applicable)
Technical Depth
Depth:
Comprehensive: From basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for on-site workshop use.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.2L V6 DOHC (6VD1)
Displacement:
3165 cc (3.2 Liters)
Configuration:
V6, 24 Valves, DOHC (Double Overhead Camshafts)
Performance
Horsepower:
205 hp @ 5400 RPM
Torque:
270 lb-ft @ 3000 RPM
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Cooling System
Coolant Type:
Isuzu Super Long Life Coolant (SILVER) or equivalent (e.g., Dex-Cool compatible)
Engine Oil
Recommended Viscosity:
SAE 5W-30
Oil Capacity:
5.5 US quarts (5.2 Liters) with filter change
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission (4L30-E)
Optional
Type:
N/A (Only Automatic Available)
Features
Drivetrain System:
4-Wheel Drive (4WD) with Torque-On-Demand (TOD)
Transmission Fluid
Fluid Type:
Dexron III or equivalent
Fluid Capacity:
Approximately 7.7 US quarts (7.3 Liters) for fill
📐 Dimensions
Exterior
Length:
170.3 inches (4325 mm)
Width:
71.7 inches (1820 mm)
Height:
66.1 inches (1678 mm)
Wheelbase:
100.4 inches (2550 mm)
Weights
Curb Weight:
Approximately 3950 lbs (1792 kg)
Gross Vehicle Weight Rating:
Approximately 5200 lbs (2359 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approximately 23.7 cu ft (0.67 m³)
Cargo Volume With Rear Seat Folded:
Approximately 64.9 cu ft (1.84 m³)
Wheels And Tires
Wheel Size:
16-inch alloy wheels (standard)
Tire Size:
245/70R16 (standard)
Bolt Pattern:
6x139.7 mm (6x5.5 inches)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 Star Rating (indicative of good stability)
Active Features
Braking System:
4-wheel disc brakes with Anti-lock Braking System (ABS)
Traction Control:
Standard on most models, integrated with TOD system.
Passive Features
Airbags:
Driver and front passenger airbags
Body Construction:
Reinforced safety cage, energy-absorbing crumple zones.
💡 Technology Features
Infotainment
Audio System:
Optional premium sound system with CD player, AM/FM radio. May include Monsoon speakers.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Phone Integration:
No factory integrated Bluetooth or smartphone connectivity. Aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 60,000 miles (96,000 km)
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or every 2 years.
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF Dexron II/III or specified power steering fluid
Known Issues
Common Wear Item:
CV joints and boots, especially on vehicles used for off-roading.
Electrical Gremlins:
Some owners report minor electrical issues, often related to grounding points or aging sensors.
Interior Wear:
Driver's seat bolstering and dashboard materials can show wear over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Isuzu Motors Ltd., a Japanese manufacturer with a strong legacy in commercial vehicles and diesel engines.
Model Evolution
Original Concept:
Originally conceived as a concept car, the VehiCROSS gained production status due to significant public interest.
Design Inspiration:
Inspired by Japanese "Extreme" car culture, with a focus on unique design and off-road prowess.
Production
Production Location:
Fuji Heavy Industries (Subaru) plant in Japan, then later assembled in Lafayette, Indiana, USA.
Production Years:
1997 (Japan), 1999-2001 (North America)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Praised by automotive press for its unique styling and off-road capabilities, though sometimes criticized for its polarizing design and limited rear-seat space.
Ratings
Consumer Reports Status:
Variable ratings depending on the specific model year and components. Known for reliability in powertrain but potential for minor electrical issues.
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