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ISUZU VEHICROSS Reparaturhandbuch 1999-2001

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Year: 1999-2001 Codes Model Code: JSAUD Chassis Code: UCS69 👋 Introduction Market Position Market Position: The Isuzu VehiCROSS was a niche, stylish,...
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ISUZU VEHICROSS Reparaturhandbuch 1999-2001
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
VehiCROSS
Year:
1999-2001
Codes
Model Code:
JSAUD
Chassis Code:
UCS69
👋 Introduction
Market Position
Market Position:
The Isuzu VehiCROSS was a niche, stylish, and capable compact SUV positioned as a lifestyle vehicle with strong off-road credentials, often targeting enthusiasts rather than the mainstream market.
Unique Selling Proposition:
The VehiCROSS is known for its avant-garde design and robust off-road capability, making it a distinctive choice in the compact SUV segment.
Competitive Analysis
Competitive Analysis:
Competed with other compact SUVs of its era but stood out with its unique, futuristic design and advanced off-road technology like the Torque-On-Demand (TOD) system. Key competitors included the Toyota RAV4, Honda CR-V, and Jeep Cherokee, though the VehiCROSS offered a more rugged and adventurous persona.
Key Features
Key Features:
Distinctive asymmetrical body design, advanced Torque-On-Demand (TOD) four-wheel-drive system, robust construction, capable off-road performance for its class, and an innovative interior design.
Off Road Features:
Robust chassis, capable suspension articulation, and the advanced TOD system contribute to its off-road prowess.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Workshop Repair Procedures, Electrical Diagrams, Service Procedures, Fluid Capacities, Troubleshooting
Coverage Depth:
Encompasses everything from routine maintenance to complete mechanical and electrical system overhauls.
Page Count
Page Count:
Estimated 1500+ pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Lubrication, Fuel System, Engine (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Crankshaft/Primary Shaft), Clutch, Gearshift Linkage, Sub Transmission, Transmission, Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake System, Battery/Charging System, Ignition System, Electric Starter, Switches, Body Electrical, Wiring Diagrams, HVAC, Chassis Components, Driveline, Exhaust System
Wheel Suspension:
Front and Rear Wheel/Suspension components, including alignment specifications.
Electrical System:
Comprehensive coverage of the entire electrical system, including wiring diagrams, component testing, and troubleshooting for charging, ignition, starting, lighting, and accessory circuits.
Procedures Included
Procedures Included:
Re-wiring, Engine Rebuilding, Component Inspection, Component Adjustment, Fluid Replacements, System Diagnosis, Troubleshooting, Repair and Replacement of all major mechanical and electrical components.
Brake Procedures:
Hydraulic brake system diagnosis, repair, bleeding, pad and rotor replacement.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance and fluid checks to full engine and transmission overhauls, including diagnostic procedures and electrical system tracing.
Diagram Quality:
Detailed, step-by-step diagrams for all workshop repair procedures.
Diagnostic Tools:
Details likely include diagnostic codes (DTCs) and basic diagnostic procedures, though specialized scan tools would be needed for advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (assumed for standard professional PDF manuals)
Zoom Capability:
YES
Compatibility:
PC/MAC Compatible
Print Quality
Print Quality:
High-resolution, suitable for printing all pages or individual sections.
Binding Type
Binding Type:
Digital (N/A for instant download, but implies printable)
Paper Type
Paper Type:
Digital (N/A for instant download, but intended for print on standard paper)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.5L V6 (6VE1)
Engine Type:
SOHC V6
Bore X Stroke:
95.4 mm x 86.8 mm
Displacement:
3494 cc (3.5 Liters)
Engine Code:
6VE1
Performance
Horsepower Net:
205 hp @ 5,400 RPM (approx.)
Torque Net:
229 lb-ft @ 3,000 RPM (approx.)
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Capacity:
Approximately 8.0 Liters (16.9 US Quarts) with correct mixture
🔧 Transmission
Standard
Standard Transmission:
4-speed Automatic Transmission
Optional
Optional Transmission:
5-speed Manual Transmission (less common in North American market)
Features
Drivetrain:
Part-time 4WD with Torque-On-Demand (TOD) system
Transmission Fluid Type:
Dexron III (or equivalent)
Transmission Fluid Capacity:
Approximately 8.5 Liters (9.0 US Quarts) for the 4-speed automatic
Transfer Case:
Isuzu Torque-On-Demand (TOD) System
📐 Dimensions
Exterior
Length:
4036 mm (158.9 inches)
Width:
1775 mm (69.9 inches)
Height:
1730 mm (68.1 inches)
Wheelbase:
2745 mm (108.1 inches)
Ground Clearance:
Approx. 200 mm (7.9 inches)
Weights
Curb Weight:
Approx. 1860 kg (4100 lbs) for automatic transmission models
Gross Vehicle Weight Rating:
Approx. 2300 kg (5070 lbs)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars (for 2WD models, higher for 4WD)
Active Features
Active Features:
Anti-lock Braking System (ABS), Torque-On-Demand (TOD) 4WD system
Passive Features
Passive Features:
Dual front airbags, crumple zones, reinforced safety cage construction.
💡 Technology Features
Infotainment
Infotainment Features:
Standard AM/FM stereo with CD player and cassette tape. Optional premium sound system available. Limited by era to basic audio functions.
Driver Assistance
Driver Assistance Features:
ABS, Torque-On-Demand (TOD) 4WD system.
Connectivity
Connectivity Features:
None (based on modern standards, standard 12V power outlet)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (Platinum or Iridium plugs).
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 10W-30 (or 5W-30 in colder climates)
Engine Coolant Specification:
Isuzu Super Long Life Coolant (Blue) or equivalent mixture (50/50 ethylene glycol and distilled water)
Brake Fluid Specification:
DOT 3
Power Steering Fluid Specification:
Dexron III (or equivalent)
Differential Fluid Front:
API GL-5, SAE 80W-90
Differential Fluid Rear:
API GL-5, SAE 80W-90 (with limited slip additive if equipped)
Transfer Case Fluid Type:
Dexron III (or equivalent)
Known Issues
Known Issues:
Potential for radiator leaks, occasional transmission issues (especially on higher mileage examples), interior plastic trim degradation due to UV exposure, and exhaust manifold cracks (though less common than some other V6s). The TOD system can also be a point of failure if not maintained properly.
Interior Durability:
While the exterior design is unique, some interior plastic components can become brittle or show wear over time, particularly on the dashboard and door panels.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Isuzu has a long history in producing robust and reliable vehicles, particularly known for its trucks, SUVs, and diesel engines. The VehiCROSS leveraged this heritage with its off-road capabilities.
Model Evolution
Model Evolution:
The VehiCROSS originated as the VX-1 concept in 1993 and was produced in limited numbers for the Japanese market starting in 1997. The North American version, which received a slightly larger engine and was available from 1999 to 2001, was built on the Trooper platform, offering a unique blend of style and off-road prowess.
Platform Sharing:
Built on the platform of the Isuzu Trooper, sharing significant mechanical components.
Production
Production Years Na:
1999-2001
Production Location:
Japan
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