JCB 2135 FASTRAC Full Service Repair Manual

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Art.-Nr: 155509

Stichworte: 2135 FASTRAC Agriculture FASTRAC Series JCB Tractor Tractors

Produktvarianten

Beschreibung

The JCB Fastrac 2135 represents a significant advancement in tractor design, produced during the late 1990s and early 2000s. This model is distinguished by its high-speed capabilities, full-time four-wheel drive, independent suspension, and advanced cab features, setting it apart from traditional agricultural tractors. Engineered for both field and road applications, the Fastrac 2135 embodies JCB's reputation for innovation, robustness, and reliability, offering a versatile solution for demanding tasks. Its unique engineering prioritizes operator comfort and operational efficiency, making it a standout in its class. This comprehensive service and repair manual provides detailed information for the JCB Fastrac 2135, covering essential areas such as engine, transmission, hydraulic, electrical, braking, and suspension systems. It includes procedures for routine maintenance, troubleshooting, major component overhauls, and component replacement, supported by high-quality diagrams and technical specifications. Designed for both do-it-yourself users and experienced mechanics, this manual aims to facilitate efficient maintenance and repair, ensuring the longevity and optimal performance of your vehicle.

🏷️ Basic Information

Identification

Make:

Model:

Fastrac 2135

Product Type:

Full Service Repair Manual

👋 Introduction

Market Position

Vehicle Segment:

High-speed agricultural tractor with unique engineering

Competitive Analysis

Key Differentiators:

Full-time 4WD, independent suspension, advanced cab features, higher road speeds than traditional tractors

Key Features

Manual Benefit 1:

Saves time by providing clear, step-by-step instructions

Manual Benefit 2:

Enables efficient repairs with detailed diagrams and exploded pictures

Manual Benefit 3:

Designed for both novice and experienced mechanics

Manual Benefit 4:

Provides instant access for on-the-spot repairs

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive service, maintenance, and troubleshooting

Target Audience:

Do-it-yourself users and experienced mechanics

Page Count

Estimated Page Count:

High (Detailed manual implies significant page count, exact number not specified)

Manual Type

Manual Classification:

Service and Repair Manual

Language

Primary Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Service:

Yes (Includes detailed repair and maintenance procedures)

Transmission Service:

Yes (Likely covers power shift or hydrostatic transmission specific to Fastrac)

Hydraulic System:

Yes (Critical for agricultural and construction equipment)

Electrical System:

Yes (Includes wiring diagrams and troubleshooting)

Braking System:

Yes (Air or hydraulic brake systems)

Suspension Steering:

Yes (Fastrac's unique all-wheel steering and suspension)

Cab Controls:

Yes (Ergonomics and functionality of controls)

Cooling System:

Fuel System:

Exhaust System:

Air Conditioning Hvcr:

Yes (Likely included)

Chassis Frame:

Yes (Structural components)

Body Panels:

Yes (Repair and adjustment of external panels)

Procedures Included

Routine Maintenance:

Yes (Oil changes, filter replacements, lubrication)

Troubleshooting Diagnostics:

Yes (Step-by-step guides for identifying and resolving issues)

Major Component Overhaul:

Yes (Engine rebuilds, transmission rebuilds)

Component Replacement:

Yes (Detailed instructions for replacing parts)

Calibration Adjustment:

Yes (For various systems like hydraulics, brakes)

Diagnostic Tool Usage:

Yes (Likely references specific diagnostic codes and procedures)

Technical Depth

Depth Of Information:

Complete disassembly and reassembly instructions

Diagrams Illustrations:

High quality, detailed exploded views and schematics

Technical Specifications:

All manufacturer specifications included

📊 Manual Specifications

File Format

Document Format:

Print Quality

Printable:

Full Printable

Zoom Capability:

Zoom IN/OUT enabled

Binding Type

Binding Method:

Digital Download (PDF)

Paper Type

Physical Paper Type:

Not Applicable (Digital format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Manufacturer:

Perkins (likely a 1100 series or similar)

Engine Model Code:

Specific code for 2135 Fastrac not detailed, but likely a 6-cylinder turbocharged diesel

Engine Displacement:

Estimated 7.0 - 7.5 Liters (Typical for this class of Perkins engine)

Performance

Horsepower:

Approximately 200-220 HP (Specific rating for 2135 model needs verification)

Torque:

High torque output for heavy loads, specific Nm not provided

Fuel System

Fuel Type:

Diesel

Injection System:

Common Rail (likely electronic)

Cooling System

Cooling Type:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Powershift or Continuously Variable Transmission (CVT) - depending on specific configuration of 2135

Optional

Optional Transmission:

Not specified, but typically one primary transmission type is offered

Features

Road Speed Capability:

Designed for higher road speeds than conventional tractors (e.g., up to 60-70 km/h)

📐 Dimensions

Exterior

Overall Length:

Specific dimensions not provided, but Fastracs are typically lengthy

Overall Width:

Specific dimensions not provided, constrained by road regulations

Overall Height:

Specific dimensions not provided, includes cab height

Weights

Operating Weight:

Significant, likely in the 7-9 tonne range without implements

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll-Over Protective Structure) and FOPS (Falling-Object Protective Structure) likely standard

Active Features

Braking System Safety:

Advanced braking system (e.g., ABS potentially, load-sensing)

Stability Control:

Likely includes traction control and stability-enhancing features

Passive Features

Seatbelt:

Standard safety belts

Cab Structure:

Reinforced safety cab

💡 Technology Features

Infotainment

Cab Features:

Likely basic climate control, radio, and control interface for tractor functions. Advanced infotainment is unlikely for this era.

Driver Assistance

Traction Management:

Advanced 4WD and differential lock systems

Connectivity

Telematics:

Unlikely in this model generation; focus on mechanical and hydraulic systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically 250-500 hours, or annually (specific interval in manual)

Fuel Filter Replacement:

As recommended by engine manufacturer, often tied to hours or specific conditions

Hydraulic Fluid Change:

Varies, but often around 1000-2000 hours

Fluid Specifications

Engine Oil Grade:

API CG-4 or CH-4, SAE 15W-40 (common for Perkins of that era)

Hydraulic Fluid Type:

Tractor Hydraulic Fluid (THF) or ISO VG 46/68 hydraulic oil (specified in manual)

Transmission Fluid:

Specific to transmission type (e.g., powershift fluid, CVT fluid - detailed in manual)

Known Issues

Common Wear Items:

Brake wear, hydraulic system seals, front axle components due to high road speeds and heavy work

Electrical Gremlins:

Wiring harness integrity, sensor failures (common in older complex machinery)

📚 Vehicle History

Brand Heritage

Manufacturer Reputation:

JCB is a globally recognized leader in construction and agricultural equipment known for innovation and robustness.

Model Evolution

Fastrac Innovation:

The Fastrac range revolutionized tractor design by prioritizing speed, comfort, and versatility for road and field use.

Production

Production Years:

The 2100 series, including the 2135, was produced in the late 1990s and early 2000s.

🏆 Awards & Recognition

Recognitions

Tractor Of The Year:

The Fastrac range has received numerous awards over its history, though the 2135 specifically may not have a singular noted award.

Certifications

Safety Standards:

Manufactured to meet relevant safety and emissions standards of its production era.