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JCB Fastrac 2155 2170 Service Repair Manual

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The JCB Fastrac 2155 and 2170 represent a significant advancement in agricultural and transport machinery, engineered for exceptional performance and versatility. These high-performance tractors are distinguished by their impressive road...
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JCB Fastrac 2155 2170 Service Repair Manual
The JCB Fastrac 2155 and 2170 represent a significant advancement in agricultural and transport machinery, engineered for exceptional performance and versatility. These high-performance tractors are distinguished by their impressive road speed capabilities, integrated suspension systems for enhanced stability, and powerful engine options, making them ideal for both demanding farm work and efficient road transport. Their robust construction and innovative design, a hallmark of JCB's heritage, ensure reliability and durability in a wide range of operational environments. The Fastrac series, known for revolutionizing tractor design with its focus on speed and road-going competence, offers a unique blend of power, comfort, and operational efficiency. This comprehensive Factory Service Repair Manual provides in-depth guidance for the service and repair of the JCB Fastrac 2155 and 2170 models, covering serial numbers 742000 onwards. It is meticulously organized into technical sections addressing General Information, Care and Safety, Maintenance, Attachments, Body and Framework, Electrics, Controls, Hydraulics, Transmission, Brakes, Steering, Suspension, and Engine. The manual details routine maintenance, scheduled servicing, fluid changes, component repair, troubleshooting, and diagnostic procedures, including wiring diagrams and system schematics. This resource is essential for owners, mechanics, and technicians seeking to maintain the optimal performance, reliability, and safety of their Fastrac tractors.
🏷️ Basic Information
Identification
Make:
JCB
Model:
Fastrac 2155 / 2170
Codes
Serial Number Coverage:
742000 Onwards
👋 Introduction
Market Position
Vehicle Segment:
High-performance agricultural tractor with road-legal capabilities.
Competitive Analysis
Key Competitors:
New Holland TG Series, John Deere 7030 Series, Case IH Puma Series (in their respective eras of production).
Key Features
Distinctive Attributes:
Exceptional road speed for a tractor, integrated suspension system, powerful engine options, versatile for farm and transport work.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Technical Sections:
General Information, Care and Safety, Maintenance, Attachments, Body and Framework, Electrics, Controls, Hydraulics, Transmission, Brakes, Steering, Suspension, Engine
Page Count
Estimated Page Count:
Extensive (precise count not provided in product info, but implied by comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Information
Delivery Method:
Instant Download, No Shipping Cost, No Need to Wait For A CD-ROM.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Section T), Transmission (Section F)
Chassis:
Brakes (Section G), Steering (Section H), Suspension (Section S), Body and Framework (Section B)
Electrical And Control:
Electrics (Section C), Controls (Section D)
Auxiliary Systems:
Hydraulics (Section E), Attachments (Section A)
Procedures Included
Repair And Overhaul:
Assembling, Disassembling, Component Repair, Troubleshooting
Maintenance And Servicing:
Routine Maintenance, Scheduled Servicing, Fluid Changes, Filter Replacements
Diagnostic:
Wiring Diagrams, System Schematics, Fault Diagnosis Procedures
Technical Depth
Level Of Detail:
Comprehensive factory-level repair and service information suitable for professional technicians and advanced DIY users.
Completeness
Manual Scope:
Complete factory service repair manual, covering everything needed for service and repair.
📊 Manual Specifications
File Format
Quality And Features:
High Quality PDF, All pages are printable, Instant Download.
Print Quality
Printability:
High Quality, All pages are printable.
Binding Type
Binding:
Digital (PDF format - no physical binding)
Paper Type
Paper:
Not Applicable (Digital Format)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac.
Requirements
Software:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Model Type:
Likely Cummins QSB Series or similar inline 6-cylinder turbocharged diesel engine (specific model TBC from manual Section T).
Performance
Horsepower Range:
Approximately 150-170 HP for the 2155 and 170-185 HP for the 2170 (typical for these models, precise figures in manual).
Torque Range:
Significant torque output, crucial for heavy draft work and high-speed transport (specific Nm figures in manual).
Fuel System
Injection System:
Likely high-pressure common rail (HPCR) direct injection system (details in Section T).
Cooling System
Cooling Type:
Liquid-cooled with radiator, fan, and coolant circulation system.
Emission Control
Emissions Standards:
Varies by production year and market, likely meeting Tier III or later emissions standards with relevant after-treatment systems.
Engine Type
Engine Configuration:
Likely a 6-cylinder, turbocharged, intercooled diesel engine.
🔧 Transmission
Standard
Transmission Type:
JCB's own continuously variable transmission (CVT) or a powershift transmission with multiple forward and reverse gears (details in Section F).
Optional
Transmission Options:
Likely variations in powershift configurations or advanced CVT control software depending on specific model build.
Features
Transmission Capabilities:
High road speeds (e.g., up to 50 kph or more), power shuttle for directional changes, PTO engagement controls.
Pto Specifications:
PTO speeds (e.g., 540/1000 rpm) and engagement procedures covered in relevant sections.
Fluid Requirements
Transmission Fluid Type:
Specific JCB transmission oil or approved equivalent (details provided in Section F and Maintenance Section).
📐 Dimensions
Exterior
Overall Length:
Variable based on configuration, but generally around 4.8-5.5 meters.
Overall Width:
Varies with tire size and options, typically around 2.5 meters to comply with road regulations.
Overall Height:
Around 2.8-3.0 meters (to top of cab).
Weights
Operating Weight:
Typically in the range of 7,000-9,000 kg, depending on configuration and ballast.
Gross Vehicle Weight:
Designed for significant towing and implement loads, often exceeding 10,000 kg.
Towing Capacity:
Significant towing capacity, specified based on rear hitch and brake system capabilities.
Wheelbase
Wheelbase Dimension:
Approximately 2.7-2.8 meters.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable in the traditional automotive sense; focus is on ROPS/FOPS (Roll-Over Protective Structure/Falling Object Protective Structure) compliance.
Active Features
Braking System:
Hydraulically operated, power-assisted disc brakes on all four wheels (details in Section G).
Suspension Safety:
Active suspension system with shock absorbers and leveling for improved stability at high speeds and on uneven terrain.
Lighting And Signaling:
Standard road lighting, hazard lights, and beacon options covered in Section C (Electrics).
Passive Features
Protective Structure:
Integrated safety cab with ROPS/FOPS compliance for operator protection.
Operator Environment:
Seat belts, emergency stop buttons, audible and visual warning systems.
💡 Technology Features
Infotainment
Cab Features:
While not a car, the cab would likely feature climate control, radio/CD player options, and advanced display panels for machine monitoring.
Driver Assistance
Operator Aids:
Features like cruise control for road transport, electronic hitch control, PTO management, and potentially on-board diagnostics.
Connectivity
Telematics:
Depending on the specific build and year, may include basic telematics for fleet management or diagnostics.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 hours or annually, depending on operating conditions (specifics in Section 3).
Hydraulic Fluid Change:
Usually every 1000-2000 hours or bi-annually (details in Section 3).
Transmission Service:
Intervals for transmission fluid and filter changes will be detailed, often around 1200-2400 hours.
Lubrication Points:
Detailed lubrication schedule and points for chassis, driveline, and PTO systems provided in Section 3.
Fluid Specifications
Engine Oil Grade:
Typically API CI-4 or newer, SAE 15W-40 or 10W-40 (refer to Section 3 for precise specification).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., JCB Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm in Section G).
Hydraulic Fluid Type:
JCB's recommended hydraulic oil or equivalent ISO VG 46 hydraulic fluid (confirmation in Section E).
Known Issues
Common Wear Items:
Brake pads and discs, hydraulic system seals and hoses, suspension components, exhaust particulate filters (if applicable).
Electrical Gremlins:
While robust, older models might experience intermittent issues with sensors, wiring harnesses, or control modules, which the manual's wiring diagrams (Section C) are crucial for diagnosing.
📚 Vehicle History
Brand Heritage
Manufacturer:
JCB (J.C. Bamford Excavators Ltd.), a British company renowned for construction and agricultural equipment.
Model Evolution
Fastrac Lineage:
The Fastrac series, introduced in the early 1990s, revolutionized the tractor market by prioritizing speed and road-going capability.
Production
Manufacturing Period:
The 2155 and 2170 models were part of the second generation of Fastracs, produced roughly from the late 1990s into the early 2000s.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Fastrac concept itself was groundbreaking and received significant industry recognition for its innovation in tractor design and performance.
Ratings
Durability And Performance:
Generally rated highly for its power, speed, and ability to handle demanding tasks both in the field and on the road.
Certifications
Safety Standards:
Certified to meet relevant agricultural machinery safety and emission standards for its production era and target markets.
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