Positioning:
The Jeep Cherokee XJ is a highly regarded compact SUV, known for its ruggedness, off-road capability, and enduring appeal. This manual targets owners and independent mechanics who maintain and repair these vehicles.
Competitors:
Competed against models like the Toyota RAV4, Honda CR-V, Ford Explorer, and Nissan Pathfinder, often excelling in off-road prowess.
Xj Strengths:
Unibody construction (first SUV with this design), solid front axle (early models), legendary Selec-Trac and Command-Trac 4x4 systems, robust drivetrain options.
Audience:
Professional technicians, experienced DIY mechanics, and Jeep enthusiasts seeking in-depth repair knowledge.
Engine Mechanical:
Complete overhaul, diagnostics, component testing (e.g., cylinder head, pistons, crankshaft, camshaft)
Engine Management:
Fuel injection system (MPI), ignition system, sensors (MAP, TPS, O2, Crank/Cam), ECM operation and diagnosis
Transmission Automatic:
42RE & 30RH: Diagnosis, overhaul, torque converter, valve body, cooler system
Transmission Manual:
AX-15 & NV3550: Clutch system, gearbox overhaul, lubrication
Transfer Case:
NP231 (Command-Trac): Operation, diagnosis, seal replacement, chain tension
Driveline:
Front & Rear Axles (Dana 30, Chrysler 8.25): Differential overhaul, gears, bearings, seals, U-joints, driveshafts
Suspension:
Front (Solid Leaf Spring - earlier XJ, though not standard '98) & Front Coil Spring/Control Arm: Shock absorbers, springs, ball joints, bushings, steering linkage
Steering:
Power steering system: Pump, steering gear, tie rods, idler arm, diagnosis
Brakes:
Front Disc (Vented Rotor), Rear Disc/Drum: Hydraulic system, ABS (if equipped), calipers, pads, rotors, lines, bleeding procedures
Electrical System:
12V system, battery, alternator, starter, wiring diagrams, fuses, relays
Body And Chassis:
Frame, body panels, doors, glass, interior trim, HVAC system, exterior lighting
Emissions Control:
Catalytic converter, EGR system, evaporative emissions (EVAP)
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation
Component Repair:
Step-by-step instructions for removing, repairing, and installing major components
Diagnostic Testing:
Testing electrical circuits, fuel pressure testing, compression testing, vacuum testing
Wheel Alignment:
Specifications for camber, caster, toe (front and rear where applicable)
Air Conditioning Service:
Refrigerant handling (R134a), component replacement, leak detection
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Oil Change Interval Miles:
3,000 - 5,000 miles (depending on driving conditions and oil type used)
Transmission Fluid Change Interval Miles:
30,000 - 60,000 miles (depending on driving conditions)
Coolant Change Interval Miles:
30,000 miles or 2 years
Spark Plug Replacement Interval Miles:
30,000 - 100,000 miles (depending on plug type, e.g., copper vs. platinum)
Power Steering Fluid:
ATF+3 (Mopar) or equivalent
Windshield Washer Fluid:
Water and windshield washer solvent
Common Problems:
Head gasket leaks (especially early 4.0L), oil filter adapter O-ring leaks, vacuum leaks, exhaust manifold cracks, rust (especially rocker panels and unibody seams), transfer case chain stretch, interior component wear.
Specific Wear Points:
Control arm bushings, ball joints, tie rod ends, leaf spring bushings (if equipped with rear leaf springs).
Jeep Legacy:
Jeep has a long-standing reputation for rugged, off-road capable vehicles, dating back to its military origins in WWII.
Xj Introduction:
The XJ Cherokee was introduced in 1984, pioneering the compact SUV segment with its unibody construction, setting it apart from body-on-frame competitors.
Xj Production Years:
1984-2001 (North America)
Xj Manufacturing Location:
Toledo, Ohio, USA
Updates:
The 1998 model year saw minor refinements, including potential updates to emissions controls, interior comfort features, and minor styling tweaks, while retaining the core XJ platform and popular 4.0L engine.