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Jeep Cherokee XJ 1999 Repair Service Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1999 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Class: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, DIY...
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Jeep Cherokee XJ 1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
1999
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Vehicle Class:
Compact SUV / Off-Road Vehicle
Target Audience:
Enthusiasts, DIY Mechanics, Professional Technicians
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Ford Explorer, Chevrolet Blazer, Nissan Pathfinder
Key Features
Vehicle Strengths:
Legendary off-road capability, robust solid front axle (pre-1999, though XJ chassis often favored for this), reliable powertrains, durable construction, relatively simple mechanics
Manual Value Proposition:
Provides comprehensive, factory-level information for maintaining, troubleshooting, and repairing the 1999 Jeep Cherokee XJ, enabling cost savings and extending vehicle life.
📋 Manual Details
Coverage Areas
Engine Types:
4.0L Inline-6 (242 ci), 2.5L Inline-4 (150 ci)
Transmission Types:
4-speed Automatic (42RE), 5-speed Manual (AX-15/NV3550)
Drivetrain:
2WD (RWD), 4WD (Command-Trac, Selec-Trac)
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Authorized Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.5L, 4.0L), Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System
Transmission:
Manual Transmission (AX-15/NV3550), Automatic Transmission (42RE), Transfer Case (NP231, NP242)
Drivetrain:
Front Axle, Rear Axle, Driveshafts, Wheel Bearings
Suspension Steering:
Front Suspension (Solid Axle), Rear Suspension (Leaf Springs), Power Steering System, Steering Gear
Brakes:
Front Disc Brakes, Rear Drum Brakes, Parking Brake System, ABS (if equipped)
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting System, Instrumentation, Power Accessories, Body Control Modules, Wiring Diagrams
Body:
Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning)
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Level Checks and Top-offs, Spark Plug Replacement, Belt Inspection and Replacement, Brake Pad Replacement, Tire Rotation
Repair:
Engine Overhaul, Transmission Rebuild/Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Charts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) for OBD-II Systems
Installation:
Component Installation Procedures, Accessory Installation
Technical Depth
Depth:
Comprehensive (from routine maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable text, printable pages
Print Quality
Printability:
Optimized for printing, clear diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
242
Engine Description 1:
4.0L (3960cc) Inline-6 OHV 12V
Bore Stroke 1:
3.88 in x 3.41 in (98.5 mm x 86.7 mm)
Compression Ratio 1:
8.8:1
Horsepower 1:
190 hp @ 4,600 rpm (approx.)
Torque 1:
225 lb-ft @ 3,000 rpm (approx.)
Secondary Engine
Engine Code 2:
150
Engine Description 2:
2.5L (2462cc) Inline-4 OHV 8V (AMC 2.5L/150)
Bore Stroke 2:
3.88 in x 3.25 in (98.5 mm x 82.5 mm)
Compression Ratio 2:
8.8:1
Horsepower 2:
125 hp @ 4,600 rpm (approx.)
Torque 2:
150 lb-ft @ 2,400 rpm (approx.)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular (87 Octane Recommended)
Performance
Engine Management:
OBD-II Compliant
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (42RE)
Optional
Transmission Type Optional:
5-speed Manual (AX-15/NV3550 – Note: NV3550 became more common in later years)
Features
Overdrive:
4-speed Automatic with Overdrive (4th gear)
Transfer Case Options:
New Process (NP) 231 (Command-Trac Part-Time 4WD), NP 242 (Selec-Trac Full-Time 4WD with 2WD option)
Fluid Specs
Automatic Transmission Fluid:
ATF+4 (or equivalent specification from manual)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 (or as specified in manual)
Transfer Case Fluid:
ATF+4 (or equivalent specification from manual)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.4 inches (4252 mm)
Width:
70.5 inches (1791 mm)
Height:
64.0 inches (1626 mm)
Ground Clearance:
Approx. 8-10 inches (depending on tire size and suspension)
Weights
Curb Weight Est:
3,400 - 3,800 lbs (1542 - 1724 kg)
Towing Capacity Est:
Up to 5,000 lbs (2268 kg) with factory tow package and 4.0L engine
Cargo
Cargo Volume Behind Rear Seat:
Approx. 33.5 cu ft (948 L)
Cargo Volume With Rear Seat Folded:
Approx. 69.0 cu ft (1954 L)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not consistently rated for this year and vehicle class in modern formats; anecdotal reports suggest moderate protection.
IIHS Crash Test Results:
Not extensively tested by IIHS in its early years; later models of similar design had varied results.
Active Features
ABS:
Available on some trims (typically rear-wheel or 4-wheel ABS)
Passive Features
Airbags:
Driver and Passenger front airbags
Seat Belts:
Front: 3-point automatic locking retractors; Rear: Lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configuration varied by trim level (e.g., 4 or 6 speakers).
Display:
Basic analog gauges and indicator lights in the instrument cluster. No central infotainment screen.
Driver Assistance
Cruise Control:
Available as an option on most trims.
Connectivity
OBD Ii:
Standard for 1999 model year, enabling diagnostic scanning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months, depending on driving conditions (consult manual for specifics)
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), or as specified by driving conditions
Coolant Flush Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km)
Spark Plug Replacement Interval 4.0L:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) with quality plugs (e.g., Champion Copper Plus, NGK)
Fluid Specifications
Engine Oil Capacity 4.0L:
5 Quarts (4.7 Liters) with filter, SAE 10W-30 recommended (check manual for seasonal variations)
Engine Oil Capacity 2.5L:
5 Quarts (4.7 Liters) with filter, SAE 10W-30 recommended (check manual for seasonal variations)
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (Ethylene Glycol based, typically orange/reddish color for this era) or equivalent meeting Chrysler MS-9769
Brake Fluid Type:
DOT 3
Known Issues
Common Engine Issues:
Cracked cylinder heads (especially pre-1996 4.0L, less common but possible on '99), oil filter housing leaks, rear main seal leaks, valve cover gasket leaks, cooling system issues (radiator, water pump, thermostat).
Common Transmission Issues:
Overdrive (OD) light flashing (indicating transmission fault codes), clunky shifting, torque converter shudder (automatic).
Common Suspension Steering Issues:
Worn ball joints and tie rod ends (due to solid front axle articulation), steering box looseness/play, leaf spring sag in the rear.
Common Electrical Issues:
PCM (Powertrain Control Module) failures, alternator issues, instrument cluster problems, intermittent window motor operation.
Common Body Issues:
Rust in rocker panels, floor pans, and rear quarter panels; tailgate issues (window regulator, hinges); door seal degradation.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history dating back to WWII, renowned for its go-anywhere, do-anything off-road capability.
Model Evolution
Xj Introduction:
The Cherokee XJ, introduced for the 1984 model year, revolutionized the SUV market as the first mass-produced unibody SUV. It offered a car-like ride with SUV utility.
Xj Generation Differences:
The 1999 model year is part of the second generation (1997-2001) which featured significant updates over the original XJ, including a redesigned interior and exterior, improved safety features, and OBD-II diagnostics.
Production
Production Years Xj:
1984-2001 (North America), 2002 (Argentina)
Manufacturing Locations:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Automotive Press Mentions:
The XJ platform, including the 1999 model, consistently received praise for its off-road prowess and utilitarian design, earning it a loyal following.
Ratings
Consumer Reports Reliability History:
Reliability ratings have varied over the years for the XJ, with some common issues like oil leaks and electrical gremlins noted. However, its robust mechanicals are generally well-regarded by owners.
Certifications
Emissions Standards:
Compliant with U.S. EPA emissions standards for 1999 model year vehicles.
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