Engine:
Complete engine disassembly, inspection, repair, and reassembly (top end, bottom end, cooling, lubrication)
Transmission:
Gearbox operation, clutch service, shift mechanism, lubrication, and troubleshooting
Fuel System:
Carburetor service (cleaning, adjustment, rebuilding), fuel lines, fuel tank, fuel pump (if applicable)
Ignition System:
CDI ignition, spark plug, ignition coil, timing procedures
Cooling System:
Radiator, hoses, thermostat, coolant specifications and capacities
Exhaust System:
Exhaust pipe, muffler, gaskets, inspection and replacement
Chassis And Frame:
Frame inspection, swingarm, linkage, bearings, steering head bearings
Suspension Front:
Front fork service (oil change, seal replacement, spring inspection, damping adjustments)
Suspension Rear:
Rear shock absorber service, linkage maintenance, spring adjustments
Brakes Front:
Brake caliper service, master cylinder, brake pads, brake disc inspection and replacement, bleeding procedure
Brakes Rear:
Brake drum or disc service, brake shoe/pad replacement, master cylinder, bleeding procedure
Wheels And Tires:
Wheel bearing inspection, spoke tension, tire pressure specifications, rim maintenance
Electrical System:
Wiring diagrams, battery service, lighting system (headlight, taillight, turn signals), charging system (stator, rectifier/regulator), starter motor, switches
Bodywork And Plastics:
Fairing removal and installation, seat, tank, fenders, general body panel maintenance
Controls:
Throttle cable, clutch cable, brake levers, shifter linkage adjustment
Preventative Maintenance:
Scheduled maintenance, lubrication points, filter replacement intervals
Troubleshooting:
Diagnostic charts for common problems (e.g., starting issues, engine misfires, electrical faults)
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly And Reassembly:
Detailed instructions for component removal and installation
Specifications And Measurements:
Torque specifications, engine tolerances, electrical resistance values, fluid levels
Depth:
Comprehensive (suitable for professional mechanics and advanced DIY enthusiasts)
Diagnostic Capabilities:
Advanced troubleshooting and diagnostic procedures
Engine Type:
4-stroke, DOHC, single-cylinder
Bore X Stroke:
73.0 mm x 59.5 mm
Cooling System:
Liquid-cooled
Horsepower Est:
Approximately 26-30 hp (Varies by market and tuning)
Torque Est:
Approximately 20-23 Nm (Varies by market and tuning)
Carburetion:
Single Mikuni VM28SS or similar (specific model dependent)
Fuel Type:
Unleaded gasoline (91-98 RON recommended)
Oil Capacity Est:
1.6 - 1.8 Liters (check manual for exact spec)
Oil Type Recommendation:
SAE 10W-40 API SG or higher (check manual for exact spec)
Oil And Filter Change:
Every 3,000-4,000 km or 6 months (refer to manual for exact)
Air Filter Cleaning:
Every 1,000-2,000 km, replace as needed
Spark Plug Inspection:
Every 3,000-5,000 km
Chain Lubrication And Adjustment:
Every 500-1,000 km
Valve Clearance Check:
Every 6,000-8,000 km
Coolant Type:
Ethylene glycol-based coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation)
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment.
Suspension Seals:
Fork seals can wear over time, especially with aggressive off-road use, leading to leaks.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical issues, especially in humid or off-road conditions.
