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2005-2007 Kawasaki BRUTE FORCE 750 4x4i IRS KVF750 Service Repair Manual UTV ATV Side by Side

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The Brute Force 750 4x4i IRS, produced during the first generation from 2005 to 2007, is a high-performance Utility Task Vehicle (UTV) / All-Terrain Vehicle (ATV) designed for demanding off-road...
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Typ: Atv
Anbieter:
Kawasaki
Art.-Nr: 142811
Stichworte: 2005 2006 2007 ATV BRUTE FORCE 750 4x4i IRS KVF750 Brute Force Models Kawasaki Powersports
2005-2007 Kawasaki BRUTE FORCE 750 4x4i IRS KVF750 Service Repair Manual UTV ATV Side by Side
The Brute Force 750 4x4i IRS, produced during the first generation from 2005 to 2007, is a high-performance Utility Task Vehicle (UTV) / All-Terrain Vehicle (ATV) designed for demanding off-road use. This robust machine features a 749 cc V-twin engine with Digital Fuel Injection (DFI), an electronically selectable 2WD/4WD system, and Independent Rear Suspension (IRS) for enhanced comfort and capability. Built on a heritage of powersports excellence, the Brute Force 750 4x4i IRS is recognized for its durability and performance, often compared to competitors like the Polaris Sportsman and Can-Am Outlander in its market segment. This comprehensive service repair manual provides in-depth guidance for owners and technicians working on the Brute Force 750 4x4i IRS models from 2005-2007. It covers all essential systems, including engine rebuilds, transmission overhauls, drivetrain components, suspension, brakes, and the complete electrical system. The manual details scheduled maintenance, fluid changes, troubleshooting procedures, and step-by-step repair instructions, often accompanied by diagrams and pictures. Its digital format ensures easy navigation, searchability, and printability, making it an indispensable resource for maintaining and repairing this capable off-road vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Brute Force 750 4x4i IRS
Model Code:
KVF750
Product Type:
Service Repair Manual
Generation
Generation:
First Generation
Codes
Vehicle Code Prefix:
KVF750
👋 Introduction
Market Position
Category:
High-performance Utility Task Vehicle (UTV) / All-Terrain Vehicle (ATV)
Target User:
Owners and technicians seeking in-depth repair and maintenance information
Competitive Analysis
Competitors:
Polaris Sportsman, Arctic Cat Prowler, Can-Am Outlander (in terms of capability and market segment)
Key Features
Value Proposition:
Comprehensive coverage for the specified model years, detailed procedures, and high searchability
Unique Selling Point:
Verified accuracy for the specific model years and inclusion of any necessary supplementary documentation.
📋 Manual Details
Coverage Areas
Applicable Years:
2005, 2006, 2007
Vehicle Type:
UTV / ATV / Side by Side
Page Count
Estimated Pages:
Detailed (Specific count not provided, but described as comprehensive)
Manual Type
Type:
Service Manual / Repair Manual / Shop Manual / Workshop Guide
Language
Language:
English
Format
Format:
PDF (Printable, Bookmarked, Keyword Searchable)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine rebuild, valve jobs, internal components
Transmission:
Transmission overhaul, clutch, drive systems
Drivetrain:
4x4 system, differentials, drive shafts, CV joints
Suspension:
Front and rear suspension systems, shocks, linkages, IRS components
Brakes:
Brake system diagnosis, repair, hydraulic components
Electrical:
Complete electrical system, wiring diagrams, troubleshooting, ignition, lighting, starting system
Fuel System:
Fuel injection system, fuel pump, injectors, lines
Cooling System:
Radiator, fan, coolant flow, thermostat
Chassis:
Frame, body panels, seating, controls
Wheels Tires:
Wheel bearing replacement, tire maintenance
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacement, lubrication
Troubleshooting:
Comprehensive diagnostic procedures for common and uncommon issues
Repair:
Detailed step-by-step repair instructions for all major components and systems
Rebuilds:
Engine rebuild, transmission rebuild, differential rebuilds
Diagnostics:
Electrical diagnostics, mechanical diagnostics
Technical Depth
Depth:
Full range from basic maintenance to complete engine and transmission overhauls
Detail Level:
Detailed procedures with accompanying pictures
Diagrams:
Exploded parts diagrams for component identification and assembly
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Keyword searchable (Control+F enabled)
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke, SOHC, 4 valves per cylinder
Displacement:
749 cc
Bore X Stroke:
85.0 x 66.0 mm
Cooling System:
Liquid-cooled
Performance
Horsepower Est:
Approx. 50 HP (Specifications may vary slightly by year)
Torque Est:
Approx. 45 ft-lbs (Specifications may vary slightly by year)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI) with two 36mm Keihin throttle bodies
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
Digital CDI with electronic advance
Lubrication
Oil Type:
Kawasaki semi-synthetic or full synthetic 10W-40 motorcycle oil (API SG or higher)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with high and low range, plus reverse
Drive System:
Electronically selectable 2WD/4WD with variable front differential lock
Features
Clutch Type:
Wet, centrifugal clutch
Final Drive:
Shaft drive, sealed front and rear
Transmission Fluid:
Kawasaki Genuine Transmission Oil (for CVT) or equivalent specified lubricant
📐 Dimensions
Exterior
Overall Length:
86.1 inches (2187 mm)
Overall Width:
45.3 inches (1150 mm)
Overall Height:
49.2 inches (1250 mm)
Wheelbase:
50.6 inches (1285 mm)
Weights
Dry Weight:
641.5 lbs (291 kg)
Curb Weight:
661.4 lbs (300 kg)
Towing Capacity:
1,250 lbs (567 kg)
Rack Capacity Front:
88 lbs (40 kg)
Rack Capacity Rear:
176 lbs (80 kg)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road vehicles typically do not have NHTSA or IIHS ratings)
Active Features
Braking System:
Dual front hydraulic disc brakes, sealed rear hydraulic disc brake
Parking Brake:
Mechanical parking brake
Passive Features
Lighting:
Halogen headlights, LED taillight/brake light
Seatbelts:
Not equipped with factory seatbelts (driver/operator responsible for appropriate restraints)
💡 Technology Features
Infotainment
Display:
Digital meter with speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, neutral/reverse indicators.
Driver Assistance
Drive Modes:
Electronically selectable 2WD/4WD and limited-slip differential
Connectivity
Connectivity Features:
N/A (No integrated connectivity or Bluetooth features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1,000 miles or 6 months, whichever comes first (refer to manual for exact details)
Spark Plug Replacement:
Refer to manual (typically around 3,000-5,000 miles or as needed based on inspection)
Air Filter Cleaning:
Regular inspection and cleaning, replace as needed (more frequent in dusty conditions)
Transmission Fluid Change:
Refer to manual (typically every 2,000 miles or 12 months)
Fluid Specifications
Engine Oil Capacity:
Approx. 2.4 US qt (2.3 L) with filter change (refer to manual for exact capacity)
Coolant Type:
Kawasaki coolant (50/50 mix of ethylene glycol and distilled water)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems:
Potential for starter motor issues, CVT belt wear, and suspension component wear over time. Refer to manual for detailed troubleshooting.
Recall Information:
Consult Kawasaki official recall database for specific VIN-related campaigns.
📚 Vehicle History
Brand Heritage
Brand Origin:
Kawasaki Heavy Industries, established 1896, with a significant history in motorcycle and powersports manufacturing.
Model Evolution
Predecessor:
Kawasaki Prairie 700 4x4
Key Innovation:
Introduction of Independent Rear Suspension (IRS) and fuel injection for improved ride comfort and performance.
Production
Production Years:
2005-2007
Manufacturing Location:
Japan (Likely, common for Kawasaki powersports)
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are highlighted in the product description, but generally praised for its capability and durability in its class.
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