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    Kawasaki Classic Tourer 1700 09-12 Workshop Service Manual

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    The Classic Tourer 1700, identified by model code VN1700, represents the First Generation VN1700 platform, produced for the model years 2009 through 2012. This large-displacement cruiser motorcycle is engineered as...
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    Typ: Motorcycle
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    Art.-Nr: 85190
    The Classic Tourer 1700, identified by model code VN1700, represents the First Generation VN1700 platform, produced for the model years 2009 through 2012. This large-displacement cruiser motorcycle is engineered as a comfortable touring machine, featuring a V-twin engine renowned for its torque delivery and classic sound. The Classic Tourer variant is distinguished by its touring amenities, including a large windshield, comfortable seating, and integrated saddlebags, making it a competitive option in its market segment. This Workshop Service Manual provides comprehensive guidance for the maintenance and repair of the Classic Tourer 1700 VN1700. Covering a vast array of systems including engine mechanicals, fuel and ignition systems, transmission, drivetrain, suspension, brakes, and the electrical system, this 727-page English-language manual is designed for professionals and enthusiasts alike. It details preventative maintenance, major repairs, diagnostics, component replacement, and adjustments, ensuring the longevity and optimal performance of your vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Kawasaki
    Model:
    Classic Tourer 1700
    Model Code:
    VN1700
    Trim Level:
    Classic Tourer
    Generation
    Generation:
    First Generation VN1700
    Codes
    Chassis Code Common:
    VN1700
    👋 Introduction
    Market Position
    Market Segment:
    Large-displacement cruiser motorcycle, positioned as a comfortable touring machine with classic styling.
    Competitive Analysis
    Competitors:
    Honda Shadow Aero, Yamaha V-Star 1300 Tourer, Indian Chief Vintage, Harley-Davidson Heritage Softail Classic.
    Key Features
    Touring Amenities:
    Includes large windshield, comfortable seating, saddlebags, and passenger backrest as standard or optional equipment on the Tourer model.
    Engine Design:
    V-twin engine known for its torque delivery and classic cruiser sound.
    Manual Purpose
    Primary Purpose:
    To provide detailed technical instructions for the diagnosis, maintenance, and repair of the Kawasaki Classic Tourer 1700 VN1700 motorcycle.
    📋 Manual Details
    Coverage Areas
    Model Years Covered:
    2009, 2010, 2011, 2012
    Page Count
    Total Pages:
    727
    Manual Type
    Manual Type:
    Workshop Service Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Complete engine disassembly, assembly, inspection, and repair procedures for the 1700cc V-twin engine. Includes cylinder head, valves, camshafts, pistons, crankshaft, connecting rods, lubrication system, and cooling system.
    Fuel System:
    Fuel injection system diagnostics, cleaning, calibration, throttle body servicing, fuel pump and regulator testing, injector replacement.
    Ignition System:
    Ignition coil testing, spark plug specifications, ECU control of ignition timing.
    Transmission:
    Clutch inspection and adjustment, gear shift mechanism, transmission lubrication, disassembly and reassembly of the transmission internals.
    Drivetrain:
    Final drive (belt drive) inspection, tension adjustment, belt replacement, wheel bearing maintenance.
    Suspension:
    Front fork disassembly, inspection, seal replacement, fluid specifications, and oil level adjustments. Rear shock absorber inspection and replacement.
    Brakes:
    Front and rear brake system diagnostics, caliper overhaul, brake pad replacement, brake fluid bleeding and replacement, master cylinder inspection.
    Electrical System:
    Wiring diagrams for all electrical components, battery maintenance, charging system (alternator/stator, regulator/rectifier), starter motor operation, lighting system, horn, instrumentation, and accessory circuits.
    Chassis And Frame:
    Frame inspection, steering head bearing maintenance and adjustment, swingarm bearing inspection, wheel hub service.
    Bodywork And Trim:
    Fairing removal and installation, luggage system (touring components) servicing, seat removal, fuel tank mounting and removal.
    Troubleshooting:
    Comprehensive diagnostic charts and procedures for common malfunctions and fault finding across all vehicle systems.
    Procedures Included
    Preventative Maintenance:
    Detailed steps for routine inspections, lubrication, filter replacements, fluid changes, and adjustments as per recommended service intervals.
    Major Repairs:
    Complete overhaul procedures for the engine, transmission, and other major mechanical components, including torque specifications and tolerances.
    Diagnostics:
    Systematic troubleshooting guides for identifying the root cause of problems, often involving multimeter usage, visual inspection, and diagnostic code interpretation (if applicable).
    Component Replacement:
    Step-by-step instructions for replacing individual parts such as brake pads, spark plugs, air filters, oil filters, bearings, seals, and cables.
    Adjustments:
    Procedures for adjusting clutch, throttle cables, brake levers, suspension preload, and drive belt tension.
    Special Tools:
    Identification and usage instructions for specialized tools required for specific maintenance and repair tasks.
    Technical Depth
    Depth Of Coverage:
    Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    High-resolution, designed for clear printing of diagrams, schematics, and text.
    Binding Type
    Binding Type:
    N/A (Digital PDF Download)
    Paper Type
    Paper Type:
    N/A (Digital PDF Download)
    Searchability
    Searchable Text:
    Typically, official PDF service manuals are text-searchable, allowing quick access to specific information.
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Liquid-cooled, 4-stroke, SOHC, 8-valve, V-twin
    Displacement:
    1700cc (1699cc)
    Bore X Stroke:
    102.0 mm x 104.0 mm
    Compression Ratio:
    9.5:1
    Valve Train:
    Single Overhead Camshaft (SOHC), 2 valves per cylinder
    Performance
    Horsepower:
    Approximately 93 HP (at crankshaft, may vary by region/spec)
    Torque:
    Approximately 107 lb-ft (at crankshaft, may vary by region/spec)
    Fuel System
    Fuel Delivery:
    Fuel Injection with Dual 43mm Throttle Bodies
    Fuel Type:
    Unleaded Gasoline (91 Octane or higher recommended)
    Lubrication System
    Oil Type Recommendation:
    SAE 10W-40 API SG or SH (or equivalent) motorcycle-specific oil
    Oil Capacity W Filter:
    Approx. 3.9 US qt (3.7 L)
    Cooling System
    Coolant Type:
    Kawasaki All-Season Motorcycle Coolant (50/50 mix of ethylene glycol and deionized water)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed, constant mesh
    Clutch Type:
    Wet, multiple disc
    Features
    Final Drive:
    Belt Drive
    Fluid Specifications
    Transmission Oil Type:
    API GL-4, SAE 80 hypoid gear oil (refer to manual for specific Kawasaki part number if available)
    📐 Dimensions
    Exterior
    Length:
    Approx. 99.0 in (2515 mm)
    Width:
    Approx. 35.0 in (890 mm)
    Height:
    Approx. 56.5 in (1435 mm) (with windshield)
    Weights
    Dry Weight:
    Approx. 791.3 lb (359 kg)
    Curb Weight:
    Approx. 842.1 lb (382 kg)
    Wheelbase
    Wheelbase:
    Approx. 64.0 in (1625 mm)
    Ground Clearance
    Ground Clearance:
    Approx. 5.1 in (130 mm)
    Fuel Capacity
    Fuel Tank Capacity:
    5.0 US gal (19 L)
    🛡️ Safety Features
    Ratings
    Safety Features General:
    ABS (Anti-lock Braking System) available on some models/trims, integrated braking system (linked front and rear brakes) may be present.
    Active Features
    ABS System:
    Anti-lock Braking System (on ABS-equipped models) for enhanced stability during braking.
    Passive Features
    Lighting:
    Halogen headlights, LED taillight, and integrated front and rear turn signals for visibility.
    💡 Technology Features
    Infotainment
    Audio System:
    Integrated audio system with AM/FM radio and potentially an input for portable music players (may require specific adapter).
    Cruise Control:
    Electronic cruise control system for relaxed highway riding.
    Driver Assistance
    ABS:
    Available Anti-lock Braking System (ABS) for enhanced safety.
    Connectivity
    Diagnostic Port:
    On-board diagnostics for service technicians, though specific user-accessible ports might be limited.
    🔧 Maintenance
    Service Intervals
    Oil Filter Change:
    Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
    Engine Oil Change:
    Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
    Air Filter Cleaning Replacement:
    Inspect every 3,750 miles (6,000 km), clean or replace as needed. Replace at 7,500 miles (12,000 km) or annually.
    Spark Plug Replacement:
    Every 7,500 miles (12,000 km)
    Drive Belt Inspection Adjustment:
    Inspect and adjust tension every 3,750 miles (6,000 km).
    Brake Fluid Flush:
    Every 12,000 miles (20,000 km) or 2 years, whichever comes first.
    Coolant Flush:
    Every 7,500 miles (12,000 km) or 2 years, whichever comes first.
    Fluid Specifications
    Brake Fluid Type:
    DOT 4
    Known Issues
    Typical Considerations:
    Potential for clutch drag, occasional electrical connector corrosion in harsh environments, drive belt wear, and fuel injector cleaning maintenance. These are general considerations for motorcycles of this type and age and are addressed within the service manual.
    📚 Vehicle History
    Brand Heritage
    Kawasaki Cruiser Legacy:
    Kawasaki has a long-standing history in the cruiser market, building on its reputation for reliable and powerful V-twin engines, exemplified by models like the Vulcan series.
    Model Evolution
    Vn1700 Introduction:
    The VN1700 platform was introduced to offer a larger displacement, more comfortable, and feature-rich cruiser option to compete with established players in the touring cruiser segment.
    Classic Tourer Variant:
    The Classic Tourer variant specifically adds touring-oriented amenities like a larger fairing, saddlebags, and a passenger backrest, distinguishing it from the standard Classic or Nomad models.
    Production
    Manufacturing Origin:
    Typically manufactured in Japan or through Kawasaki's global production facilities.
    🏆 Awards & Recognition
    Recognitions
    Industry Acknowledgement:
    While specific awards for this model are not widely publicized, Kawasaki cruisers are generally recognized for their reliability, performance, and value within their respective market segments.
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