Kawasaki ER-6f ABS 2009 2010 2011 Workshop Service Manual

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Art.-Nr: 73207

Stichworte: 2009 2010 2011 ER-6f ABS Kawasaki Misc Motorcycle Motorcycles

Produktvarianten

Beschreibung

The ER-6f ABS, produced for the 2009, 2010, and 2011 model years, is a versatile sport-touring motorcycle. It is powered by a liquid-cooled, 649 cc parallel-twin engine, delivering approximately 72.1 PS and 60.7 Nm of torque, coupled with a 6-speed transmission and a wet, multi-plate clutch. Known for its user-friendly handling, comfortable ergonomics, and the added safety of an Anti-lock Braking System (ABS), the ER-6f offers accessible performance suitable for both commuting and longer journeys. Its robust construction, featuring a high-tensile steel backbone frame, contributes to its reputation for reliability and rider feedback, making it a compelling choice in its class. This comprehensive workshop service manual provides detailed instructions for the maintenance, repair, and overhaul of the ER-6f ABS models from 2009-2011. Covering all essential systems, including engine mechanicals, fuel injection, ignition, transmission, brakes (with ABS), suspension, steering, and the electrical system, this manual is an indispensable resource. It offers guidance on routine maintenance, troubleshooting common issues, in-depth repair procedures, and technical specifications. With 622 pages of high-resolution content, this manual empowers owners, technicians, and mechanics to effectively service and maintain their ER-6f, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

ER-6f

Year:

2009, 2010, 2011

Variant:

Codes

Platform Code:

ER650 (likely, for the ER-6 family)

👋 Introduction

Market Position

Positioning:

The Kawasaki ER-6f (also known as the Ninja 650R in some markets) is a popular middleweight sport-touring motorcycle known for its accessible performance, comfortable riding position, and twin-cylinder engine. This manual targets owners and technicians needing in-depth knowledge for maintenance and repair.

Competitive Analysis

Competitors:

Competes with motorcycles like the Suzuki SV650, Yamaha FZ6/XJ6, and Honda CBF600.

Key Features

Model Strengths:

Smooth parallel-twin engine, user-friendly handling, effective ABS system, comfortable ergonomics for both commuting and touring.

📋 Manual Details

Coverage Areas

Coverage:

Complete workshop and repair service for Kawasaki ER-6f ABS models (2009-2011).

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English (assumed based on product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, valve timing, pistons, crankshaft, lubrication system, cooling system.

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, pressure regulator.

Ignition System:

Ignition coils, spark plugs, ignition timing, ECU control.

Transmission Drivetrain:

Clutch operation and adjustment, gearbox disassembly and reassembly, final drive (chain and sprockets).

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System) components, brake fluid, bleeding procedures, pad and disc replacement.

Suspension:

Front fork (telescopic) disassembly, service, and adjustment; rear monoshock absorber and linkage system.

Steering:

Handlebar assembly, steering stem bearings, troubleshooting.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starter motor, horn, instrumentation.

Bodywork:

Fairings, seating, fuel tank, fenders, structural components.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain adjustment, brake fluid checks.

Troubleshooting:

Diagnostic procedures for common problems, fault finding charts, electrical system diagnostics.

Repair Overhaul:

Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical specifications.

Technical Depth

Depth:

Comprehensive from basic maintenance to full engine and chassis rebuilds, including detailed diagnostics.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Print Quality

Quality:

High-resolution, printable pages with clear diagrams and text.

Binding Type

Binding:

Digital Download (no physical binding)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, Parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Valve Train:

DOHC, 8 valves

Performance

Horsepower Ps:

Approx. 72.1 PS @ 8,500 rpm (claimed)

Torque Nm:

Approx. 60.7 Nm @ 7,000 rpm (claimed)

Fuel System

Fuel Delivery:

Fuel Injection (DFI) with 38mm throttle bodies

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Lubrication

Oil Type:

SAE 10W-40 API SG or SH (or higher) with JASO MA certification recommended

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Sealed chain

📐 Dimensions

Exterior

Length:

Approx. 2,115 mm (83.3 in)

Width:

Approx. 750 mm (29.5 in)

Height:

Approx. 1,210 mm (47.6 in)

Wheelbase:

Approx. 1,410 mm (55.5 in)

Weights

Curb Weight:

Approx. 211 kg (465.2 lbs) with ABS

🛡️ Safety Features

Active Features

Standard Anti-lock Braking System (ABS) for enhanced braking control.

Passive Features

Frame:

High-tensile steel, backbone frame for rigidity and rider feedback.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Motorcycle-focused design, no complex infotainment system).

Driver Assistance

ABS System:

Integrated ABS system, enhancing rider safety by preventing wheel lock-up during hard braking.

Connectivity

Connectivity Features:

N/A (No Bluetooth or app connectivity).

Instrumentation

Display Type:

Digital LCD instrument cluster with analog tachometer.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 12 months, whichever comes first.

Major Service Interval:

Every 24,000 km (14,900 miles) or 24 months for valve clearance check and other significant inspections.

Fluid Specifications

Engine Oil Capacity W Filter:

3.0 L (3.2 US qt)

Engine Oil Capacity Wo Filter:

2.7 L (2.9 US qt)

Coolant Type:

Kawasaki Motorcycle Coolant (50% solution of ethylene glycol)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, tires, fork seals due to mileage.

Potential Problems:

Regulator/rectifier failure (on some Kawasaki models of this era), coolant leaks from hoses, or water pump seal wear under high mileage.

General Tips

Chain Maintenance:

Regular cleaning, lubrication, and adjustment is critical for longevity and smooth operation.

📚 Vehicle History

Brand Heritage

Heritage:

Kawasaki has a long history of producing reliable and performance-oriented motorcycles, from their early models to the modern Ninja and Z series.

Model Evolution

Evolution:

The ER-6f is part of Kawasaki's successful ER-series, evolving from the naked ER-6n. The 2009-2011 generation featured updated styling, improved aerodynamics, and refinement of the parallel-twin engine.

Production

Production Period:

The ER-6f was produced globally from the mid-2000s until its replacement.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Praised for its value for money, accessible performance, and everyday usability in various motorcycle publications.