Kawasaki GTR 1400 Concours 2007-2013 Service Repair Manual

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This manual covers the Kawasaki GTR1400 Concours, also known as the Concours 14, produced for the years 2007 through 2013. As a distinguished sport-touring motorcycle, the GTR1400 is renowned for...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 86241

Stichworte: 2007 2008 2009 2010 2011 2012 2013 GTR 1400 Concours GTR Series Kawasaki Motorcycle Motorcycles

Produktvarianten

Beschreibung

This manual covers the Kawasaki GTR1400 Concours, also known as the Concours 14, produced for the years 2007 through 2013. As a distinguished sport-touring motorcycle, the GTR1400 is renowned for its powerful 1352cc inline-four engine, shaft drive, integrated luggage, and advanced rider aids such as K-ACT ABS and KTRC traction control on later models. Engineered for long-distance comfort without compromising performance, it offers a compelling blend of sportbike agility and touring capability, making it a formidable competitor in its class. This comprehensive service repair manual provides in-depth guidance for owners and technicians alike. It details essential maintenance procedures, from routine oil changes and fluid replacements to more complex tasks like engine overhauls, transmission servicing, and electrical system diagnostics. The manual includes detailed troubleshooting guides, technical specifications, wiring diagrams, and step-by-step repair instructions for all major systems, including the engine, chassis, brakes, and electrical components. Its purpose is to facilitate the proper upkeep, maintenance, and repair of the GTR1400 Concours, ensuring its continued reliability and performance.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

GTR1400 Concours

Model Designation:

Concours 14

Product Type:

Service Repair Manual

Product Format:

PDF Download

Codes

Chassis Code:

ZG1400

👋 Introduction

Market Position

Category:

Sport-Touring Motorcycle

Target Audience:

Touring riders, sportbike enthusiasts seeking comfort and performance for long-distance travel.

Competitive Analysis

Key Competitors:

BMW K1300GT, Yamaha FJR1300, Honda ST1300.

Key Features

Distinctive Features:

Powerful 1352cc inline-four engine, shaft drive, integrated hard luggage, adjustable windscreen, comfortable ergonomics, advanced electronics (K-ACT ABS, KTRC traction control on later models).

Manual Value Proposition:

Provides professional-level repair and maintenance guidance, enabling owners to save money on dealership services and perform their own upkeep.

📋 Manual Details

Coverage Areas

Covered Years:

2007, 2008, 2009, 2010, 2011, 2012, 2013

Page Count

Estimated Pages:

Refer to individual file size, can be up to 3000 MB

Manual Type

Type:

Factory Service Manual / Workshop Manual / Repair Guide

Language

Language:

English

Format

Digital Format:

PDF, potentially zipped (.zip, .rar) or .exe

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Overhaul, Troubleshooting, Lubrication System, Cooling System, Fuel System (Injection, Ignition), Emission Control Systems

Transmission:

Clutch, Gearbox (Transmission), Final Drive (Shaft Drive) Maintenance and Repair

Chassis:

Frame, Suspension (Front Fork, Rear Shock), Steering System, Wheels, Tires, Brakes (Front, Rear), ABS System

Electrical:

Ignition System, Lighting System, Battery, Charging System, Starter System, Instrumentation, ECU (Engine Control Unit), Wiring Diagrams, Fault Diagnosis

Bodywork:

Fairings, Body Panels, Seat, Luggage System (Integrated Panniers), Windscreen Adjustment

Fuel System Details:

Includes fuel pump operation, injector testing, throttle body synchronization, idle speed control, and emissions control system diagnosis.

Suspension Details:

Front fork disassembly, seal replacement, oil level and type, rear shock absorber adjustments and overhaul procedures.

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Chain/Shaft Drive Service, Brake Fluid Replacement, Coolant Replacement, Spark Plug Replacement, Air Filter Cleaning/Replacement

Repair:

Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement

Troubleshooting:

Diagnostic Procedures for Common and Uncommon Issues, Fault Code Interpretation (if applicable), Step-by-Step Troubleshooting Guides

Restoration:

Comprehensive guides for restoring components to factory specifications

Engine Disassembly:

Complete step-by-step instructions for disassembling and reassembling the entire engine, including piston, cylinder, crankshaft, camshafts, and valve train.

Electrical Troubleshooting:

Detailed wiring diagrams, component testing procedures for sensors, actuators, ignition coils, ECU, and related circuitry.

Technical Depth

Depth:

Detailed component breakdowns, exploded views, torque specifications, diagnostic procedures, repair techniques used by professional technicians

Diagnostic Tools:

While not explicitly stating specific diagnostic tools, the manual will cover methods for diagnosing electrical faults and engine performance issues, likely referencing standard motorcycle diagnostic procedures and potentially specific Kawasaki diagnostic connectors.

📊 Manual Specifications

File Format

Format Details:

PDF files, may require unzipping software (WinZip, WinRAR). Compatible with all PDF readers on Windows, Linux, and Mac OS.

Print Quality

Printability:

Printable on any computer and printer. No restrictions on printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4 valves per cylinder, Inline-four

Displacement:

1352 cc (82.5 cu in)

Bore X Stroke:

84.0 x 61.0 mm (3.3 x 2.4 in)

Compression Ratio:

11.2:1

Performance

Horsepower:

Approx. 153 hp @ 8,800 rpm (claimed, depending on market and tuning)

Torque:

Approx. 102 lb-ft @ 6,200 rpm (claimed, depending on market and tuning)

Fuel System

Fuel Delivery:

Fuel injection with dual 40mm throttle bodies, Digital Fuel Injection (DFI)

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

Ignition

Ignition System:

TCBI (Transmission Controlled Ignition) with electronic advance

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh, return shift

Final Drive:

Sealed chain, O-ring type (some later models might feature shaft drive, but initial GTR1400 used chain drive. *Correction: GTR1400 is shaft drive.*)

Clutch:

Hydraulically operated, back-torque limiter, wet multi-disc

Features

Gear Ratios:

Refer to manual for specific ratios (e.g., 1st: 3.067, 2nd: 2.077, 3rd: 1.555, 4th: 1.250, 5th: 1.053, 6th: 0.909)

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in)

Width:

Approx. 790 mm (31.1 in)

Height:

Approx. 1385 mm (54.5 in) (without mirrors)

Wheelbase:

Approx. 1520 mm (59.8 in)

Weights

Dry Weight:

Approx. 260 kg (573.2 lbs)

Curb Weight:

Approx. 275 kg (606.3 lbs) (wet)

Fuel Capacity:

23 liters (6.1 US gal)

🛡️ Safety Features

Ratings

Available with K-ACT (Kawasaki Advanced Coactive-braking Technology) ABS on many models.

Active Features

Traction Control:

KTRC (Kawasaki Traction Control) available on some later models (typically 2010+).

Passive Features

Lighting:

Powerful halogen headlights (dual bulbs), LED taillights.

💡 Technology Features

Infotainment

Audio System:

Some international models may have integrated audio systems, but typically not standard on all markets.

Driver Assistance

Electronic Aids:

K-ACT ABS, KTRC (Traction Control on select models), Cruise Control (standard on most models).

Connectivity

Instrumentation:

Digital speedometer, analog tachometer, multi-function LCD display including gear position indicator, fuel gauge, clock, odometer, trip meters, and warning lights.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-6,000 miles (4,800-9,600 km) or annually, whichever comes first. Refer to manual for precise intervals.

Valve Adjustment:

Every 15,000-20,000 miles (24,000-32,000 km). Exact interval detailed in manual.

Spark Plug Replacement:

Every 7,500-15,000 miles (12,000-24,000 km). Manual specifies exact type and interval.

Fluid Specifications

Engine Oil:

API SG, SH, SJ, SL or higher, JASO MA certified. Viscosity typically 10W-40 or 20W-50. Refer to manual for exact specification.

Coolant:

Ethylene glycol-based coolant, permanent type, 50/50 mix with distilled water. Kawasaki recommends their own brand or equivalent.

Brake Fluid:

DOT 4, Non-silicone based. Must be flushed and replaced every 2 years.

Final Drive Oil:

Hypoid gear oil, API GL-5 specification, SAE 80W-90. Capacity typically around 180 ml.

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates (with very high mileage), battery.

Potential Concerns:

Some owners report occasional heat buildup around the rider's legs in slow traffic. Early models might have minor electrical quirks addressed in later service bulletins. Clutch slave cylinder seal leaks can occur.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries, Ltd. has a long history of producing high-performance motorcycles, known for innovation and reliability.

Model Evolution

Concours Lineage:

The GTR1400 (Concours 14) replaced the GTR1000 (Concours) and introduced a significantly larger, more powerful engine and advanced technology. Initial model released in 2007.

Production

Manufacturing Origin:

Japan

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Concours 14 has consistently received high marks from motorcycle publications for its performance, comfort, and technology in the sport-touring category.