Kawasaki 2007-2016 GTR1400 Concours 14 Service Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

18 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 67575

Stichworte: 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Featured GTR Series GTR1400 Concours 14 Kawasaki Motorcycle Motorcycles

Produktvarianten

Beschreibung

This manual covers the GTR1400, also known as the Concours 14, for model years 2007 through 2016, including both Standard and ABS variants. Engineered for long-distance comfort, powerful performance, and stable handling, this sport-touring motorcycle is equipped with a liquid-cooled, 4-stroke, DOHC, 16-valve Inline-Four engine displacing 1,352 cc. It features advanced technology such as Digital Fuel Injection and an Anti-lock Braking System (ABS) on equipped models, alongside a robust monocoque frame for enhanced rigidity. The GTR1400 is celebrated for its upright riding position, adjustable windscreen, and a potent engine delivering substantial torque for effortless cruising and acceleration, making it a distinguished choice in its segment. This comprehensive factory service manual provides detailed procedures for the repair and maintenance of your GTR1400. It covers essential systems including the engine, fuel, cooling, transmission, chassis, suspension, brakes, electrical systems, bodywork, and accessories. The manual offers guidance on routine maintenance, major repairs, adjustments, and troubleshooting, complete with diagnostic information and required special tools. Its scope extends from basic rider upkeep to advanced mechanical and electrical diagnostics, ensuring owners and technicians have the necessary information to maintain the vehicle's optimal performance, reliability, and safety throughout its service life.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

GTR1400 / Concours 14

Platform Codename:

ZG1400

Model Years Covered:

2007-2016

Variant Coverage:

Standard and ABS models

Codes

Internal Model Code:

ZG1400 A1-A9, B1-B9 (depending on market designation)

👋 Introduction

Market Position

Category:

Sport Touring Motorcycle

Key Selling Points:

Long-distance comfort, powerful engine, advanced technology, stable handling

Competitive Analysis

Primary Competitors:

BMW R1250RT, Honda ST1300, Yamaha FJR1300

Key Features

Ergonomics:

Upright riding position, adjustable windscreen, comfortable seating for rider and passenger

Performance Focus:

High-performance engine with strong torque for effortless cruising and acceleration

Technology Integration:

ABS, often integrated braking systems, advanced fuel injection

Value Proposition

Owner Benefits:

Empowers owners to maintain their investment, reduce service costs, and understand their machine's intricacies

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive repair and maintenance

Specific Systems:

Engine, fuel system, cooling system, transmission, chassis, suspension, brakes, electrical system, bodywork, accessories

Page Count

Estimated Page Count:

High (typically 500+ pages for this level of detail)

Manual Type

Type:

Official Factory Service Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, valve clearance, camshafts, pistons, crankshaft, oil pump, lubrication system, timing chain

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP)

Cooling System:

Radiator, cooling fan, thermostat, water pump, coolant flow, maintenance

Transmission Drivetrain:

Clutch operation, gearbox, final drive (shaft drive), lubrication, disassembly, assembly

Suspension Steering:

Front fork (inversion, damping, springs), rear shock absorber, linkage, steering system, wheel bearings

Brakes:

Front and rear disc brakes, caliper service, master cylinders, brake fluid, ABS system (including hydraulic unit, sensors, control module diagnosis)

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), ignition system (ECU, ignition coils), lighting, instrumentation, horn, sensors, wiring diagrams

Bodywork Frame:

Fairing removal and installation, fuel tank, seat, body panels, frame inspection, subframe

Accessories:

Adjustable windscreen, pannier mounting, potential factory options integration

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, chain adjustment (if applicable, though GTR is shaft-driven), fluid checks and changes

Troubleshooting:

Diagnostic procedures, fault code interpretation (if applicable via diagnostic tool), symptom-based troubleshooting guides

Major Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, brake system bleeding and component replacement, electrical component diagnosis and replacement

Adjustments:

Clutch adjustment, throttle cable adjustment, idle speed adjustment, suspension setup

Special Tools:

Listing of required or recommended special tools for specific procedures

Technical Depth

Depth:

Comprehensive, from basic rider maintenance to advanced mechanical and electrical repairs

Diagnostic Level:

Detailed diagnostics for all major systems, including electrical and ECU-related issues

Rebuild Procedures:

Complete engine, gearbox, and major component overhaul procedures with torque specifications and tolerances

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable due to PDF format

Print Quality

Quality:

Manufacturer original quality, ensuring clear diagrams and text

Scalability:

Printable at user's discretion, allowing for focused reference

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-Four

Displacement:

1,352 cc (82.5 cu. in.)

Bore X Stroke:

84.0 x 61.0 mm

Compression Ratio:

11.0:1

Performance

Horsepower:

Approx. 153 HP @ 8,800 rpm (claimed)

Torque:

Approx. 102 lb-ft @ 6,200 rpm (claimed)

Fuel System

Fuel Delivery:

Digital Fuel Injection (DFI) with Keihin throttle bodies

Fuel Type:

Unleaded premium gasoline (91 octane or higher recommended)

Lubrication

Oil Type:

SAE 10W-40 API SG or SH, or motorcycle-specific synthetic oil

Oil Capacity:

Approx. 4.0 L (4.2 US qt) without filter change, 4.3 L (4.5 US qt) with filter change

Ignition

Ignition System:

Digital CDI with electronic advance

Cooling

Coolant Type:

Permanent anti-freeze (50/50 mixture of ethylene glycol and distilled water)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-disc

Drivetrain

Final Drive:

Sealed O-ring chain (final drive in later models might be shaft drive - verify for specific model year if crucial)

Lubrication

Transmission Oil Type:

API GL-4 SAE 80W-90 hypoid gear oil

Transmission Oil Capacity

Capacity:

Approx. 0.60 L (0.63 US qt)

📐 Dimensions

Exterior

Length:

2,230 mm (87.8 in)

Width:

790 mm (31.1 in)

Height:

1,350 mm (53.1 in) (adjustable windscreen at highest position)

Wheelbase:

1,520 mm (59.8 in)

Weights

Curb Weight:

Approx. 308 kg (679 lbs) for standard, 315 kg (694 lbs) for ABS

Load Capacity:

Refer to manual for specific rider and cargo weight limits

Wheels Tires

Front Tire:

120/70 ZR17 M/C (58W)

Rear Tire:

190/50 ZR17 M/C (73W)

Front Wheel Size:

17 x MT3.50

Rear Wheel Size:

17 x MT5.50

Fuel Capacity

Fuel Tank Capacity:

22 L (5.8 US gal)

🛡️ Safety Features

Ratings

Crash Test Data:

Motorcycle safety ratings are not typically standardized like automobiles. Focus is on design features.

Active Features

Anti-lock Braking System (standard on ABS models, optional on some markets for standard models).

Linked Braking:

Unified Braking System (UBS) - applying one brake lever actuates the other brake to some degree, enhancing stability.

Traction Control:

Not typically featured on this model year range.

Passive Features

Lighting:

Halogen headlights, LED taillight and brake light.

Frame Structure:

Monocoque frame for rigidity and weight distribution.

💡 Technology Features

Infotainment

Audio System:

Some models may have integrated audio systems, often controlled via handlebar switches. Manual covers basic functions and troubleshooting.

Driver Assistance

ABS Integration:

Comprehensive ABS system diagnostics and repair procedures are a key part of the manual's electrical coverage.

Connectivity

Diagnostics:

The manual provides wiring diagrams and diagnostic procedures to support understanding of the ECU and sensor network.

Lighting

Headlight Type:

Dual Halogen headlights, providing excellent nighttime visibility.

Instrumentation

Dashboard Features:

Analog tachometer and speedometer, multi-function LCD display with fuel gauge, gear indicator, clock, trip meters, and warning lights.

🔧 Maintenance

Service Intervals

First Service:

Typically around 600 miles (1,000 km) - includes oil change, filter, inspection.

Routine Maintenance Intervals:

Oil changes every 3,000-4,000 miles (5,000-6,000 km) or annually. Valve checks every 15,000-20,000 miles (24,000-32,000 km). Refer to the manual for precise intervals.

Air Filter Maintenance:

Inspect every 7,500 miles (12,000 km), clean or replace as needed.

Spark Plug Replacement:

Typically every 15,000-20,000 miles (24,000-32,000 km).

Fluid Specifications

Engine Oil Spec:

SAE 10W-40 API SG or SH, or JASO MA approved motorcycle oil.

Brake Fluid Spec:

DOT 4 brake fluid.

Cooling Fluid Spec:

50/50 mixture of ethylene glycol and distilled water.

Final Drive Oil Spec:

API GL-4 SAE 80W-90 hypoid gear oil.

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates (high mileage), suspension seals.

Potential Electrical Quirks:

Some owners report minor electrical glitches, often resolvable with proper diagnosis detailed in the manual.

Engine Performance Notes:

Known for smooth power delivery; maintain proper cooling and lubrication for longevity.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries is a long-standing manufacturer known for its powerful and reliable motorcycles, often excelling in performance and engineering.

Model Evolution

Concours Lineage:

The Concours line has a history of combining sportbike performance with touring capabilities, evolving from the earlier 1000cc models.

Gtr1400 Introduction:

The GTR1400 (or Concours 14) represented a significant leap in technology and performance for Kawasaki's sport-touring segment, utilizing the highly acclaimed ZG1400 platform.

Production

Manufacturing Origin:

Japan

🏆 Awards & Recognition

Recognitions

Motorcycle Press:

Consistently well-regarded by motorcycle publications for its performance, comfort, and value in the sport-touring segment.

Ratings

Long Term Reliability:

Generally considered a reliable platform when properly maintained, as evidenced by the extensive model year coverage.