Kawasaki KDX-200 1993 Repair Service Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

19 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 58345

Stichworte: 1993 Kawasaki KDX Models KDX-200 Motorcycle Motorcycles

Produktvarianten

Beschreibung

The Kawasaki KDX-200, a robust 1993 model, stands as a testament to Kawasaki's heritage in off-road performance motorcycles. Designed for enduro and cross-country riding, this versatile machine is powered by a liquid-cooled, single-cylinder, 2-stroke engine, known for its potent power delivery and reliability. Its engineering emphasizes capable suspension systems, including upside-down front forks and an adjustable rear shock, ensuring excellent handling across varied terrains. With a 6-speed transmission and responsive disc brakes, the KDX-200 offers a pure, engaging riding experience that has earned it acclaim in the off-road community for its performance and durability. This comprehensive service repair manual, written in English, provides factory-level repair and diagnostic information essential for maintaining the Kawasaki KDX-200. It covers all critical systems, including complete engine disassembly and assembly, fuel and ignition systems, transmission, suspension, brakes, and the electrical system. Detailed procedures for routine maintenance, rebuilds, and troubleshooting are included, along with specific fluid specifications and common wear item information. This manual is an indispensable resource for professional technicians and experienced DIY mechanics aiming to keep their KDX-200 in optimal condition.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KDX-200

Year:

Codes

Engine Type Code:

2-Stroke

👋 Introduction

Market Position

Vehicle Segment:

Off-road Motorcycle (Enduro/Cross-Country)

Competitive Analysis

Key Competitors Era:

Yamaha YZ/WR series, Honda CR/CRF series, Suzuki RM/RMX series.

Key Features

Vehicle Attributes:

Known for its robust 2-stroke engine, capable suspension, and versatility in off-road riding.

Manual Value Proposition

Manual Benefit:

Empowers owners with factory-level knowledge for maintenance and repair, reducing reliance on expensive professional services.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Maintenance

Page Count

Estimated Page Count:

Refer to Factory Specifications (typically 300+ pages)

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

Digital Delivery:

Instant Download

Print Capability:

Full Printable

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Operating System Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Complete engine disassembly, assembly, tuning, and troubleshooting.

Cooling System:

Radiator, hoses, coolant specifications, and fan operation.

Fuel System:

Carburetor (Keihin PWK series commonly used), fuel lines, fuel tank, and petcock.

Ignition System:

CDI unit, spark plug specifications, ignition timing, and troubleshooting.

Transmission And Drivetrain:

Gearbox, clutch operation, chain drive, and lubrication.

Suspension:

Front fork (USD - Upside Down forks typically), rear shock absorber, linkage, and adjustments.

Brakes:

Front and rear disc brake systems, hydraulic lines, pads, and caliper service.

Electrical System:

Wiring diagrams, lighting, charging system (stator/rotor), battery, and switches.

Chassis And Bodywork:

Frame inspection, body panels, seat, handlebars, and controls.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, air filter cleaning, spark plug checks.

Disassembly And Assembly:

Detailed step-by-step instructions for all major vehicle components.

Troubleshooting:

Diagnostic procedures for common and uncommon issues across all systems.

Rebuilds:

Comprehensive instructions for engine and gearbox rebuilds.

Cleaning And Inspection:

Proper procedures for cleaning and inspecting parts during maintenance and repair.

Technical Depth

Depth Of Coverage:

Factory-level repair and diagnostic information.

Target Audience

Intended User:

Professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

PDF Features:

Searchable text, zoomable illustrations.

Print Quality

Print Readability:

High resolution for clear printing of text and diagrams.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

198 cc

Engine Configuration:

Single-cylinder, 2-stroke

Bore X Stroke:

66.0 mm x 57.0 mm

Cooling Method:

Liquid-cooled

Performance

Horsepower Estimated:

Approximately 35-40 hp (stock, varies by tune)

Torque Estimated:

Approximately 25-28 lb-ft (stock)

Fuel System

Carburetor Type:

Keihin PWK 35mm (typical)

Fuel Requirement:

Unleaded gasoline, minimum 91 octane recommended, mixed with 2-stroke oil (refer to manual for specific ratio).

Ignition System

Ignition Type:

Digital CDI

Lubrication

2-Stroke Oil System:

Premix or Autolube injection system (depending on specific market/variant, manual will clarify).

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Chain Drive

📐 Dimensions

Exterior

Wheelbase:

Approximately 1430 mm (56.3 in)

Seat Height:

Approximately 950 mm (37.4 in)

Weights

Dry Weight Estimated:

Approximately 105 kg (231.5 lbs)

Fuel Tank Capacity:

Approximately 10.5 liters (2.8 US gal)

🛡️ Safety Features

Ratings

Safety Focus:

Primarily designed for off-road use; safety features focus on control and braking performance.

Active Features

Braking System:

Front and rear disc brakes for effective stopping power.

Suspension Control:

Adjustable suspension components (where applicable) allow tuning for rider control and terrain.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Designed as a pure performance off-road motorcycle, no modern infotainment systems).

Driver Assistance

Driver Assistance Features:

N/A (Focus is on rider control and mechanical performance).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 5-10 riding hours or after significant usage.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Refer to manual for specific intervals.

Spark Plug Inspection:

Check and clean/replace as needed at regular intervals as specified in the manual.

Chain Lubrication And Adjustment:

Daily lubrication and regular adjustment for optimal performance and lifespan.

Fluid Specifications

Engine Oil Type:

Specific 2-stroke engine oil for motorcycles, mixed with fuel (refer to manual for ratio and type).

Transmission Oil Type:

Kawasaki motorcycle gear oil (e.g., 10W-40 API GL-4 or equivalent – refer to manual for exact specification).

Coolant Type:

Permanent type antifreeze coolant for liquid-cooled engines (typically a 50/50 mix with distilled water).

Known Issues

Common Wear Items:

Clutch plates, piston rings, seals, and brake pads are common wear items on 2-stroke off-road motorcycles.

Carburetor Tuning:

Carburetor jetting can be sensitive to altitude and temperature, requiring occasional adjustment for optimal performance.

Power Valve Maintenance:

The power valve system requires periodic cleaning and adjustment to ensure proper operation and power delivery.

📚 Vehicle History

Brand Heritage

Kawasaki Offroad History:

Kawasaki has a long and successful history in off-road racing and performance motorcycles, with the KDX line being a significant part of this legacy.

Model Evolution

Kdx Series Development:

The KDX series was developed to bridge the gap between recreational trail bikes and hardcore motocross machines, offering a potent blend of performance and usability.

Production

Production Era:

The KDX-200 model line was produced for many years, with the 1993 model representing a specific iteration within this lineage.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The KDX series, including the 1993 model, is generally well-regarded in the off-road community for its performance, reliability, and capability.

Ratings

User Reviews:

Consistently praised for its tractable power delivery and excellent suspension for its era.